Title Page
-
Date
-
Mine Site
-
Unit Number
-
PO#
-
Inventory Number
-
Manufacturer
-
Model
-
Serial Number
-
Hour Meter
-
Engine
-
Power Unit
-
Cab ROPS/FOPS certification
-
New Unit
-
Used Unit
-
Manuals
undefined
-
Service Manual
-
Operators Manual
-
Parts Manual
Engine
-
Check oil level
-
Check motor mounts
-
Check intake (Pipes and filters)
-
Check exhaust, heat sheild/wraps
-
Check purifier, sniffer ports
-
Check throttle linkage
-
Check battery/starter, connections
-
Check engine low idle RPM, high idle RPM
-
Perform CO test, write down PPM
-
Wash radiator(fins are free of restrictions)
-
Record radiator inlet temp and outlet temp(record temps)
-
Check fan/alternator belt tension and codition
-
Check engine coolant
-
Coolant strength in degrees Celsius (record temp)
-
Oil pressure, low idle(record pressure)
-
Oil pressure high idle(record pressure)
Up Box
-
Check oil level
-
Check for leaks
-
Check mounting
Torque Converter
-
Check for oil leaks
-
Check mounting bolts
-
Check engine RPM at torque stall (record numbers)
Transmission
-
Check oil level
-
Check mounting bolts
-
Check for oil leaks
-
Check for proper operation
12V or 24V Electrical
-
Check master switch
-
Check engine oil warning system
-
Check engine temperature system
-
Check all running lights
-
Check all guages
-
Check neutral start switch
-
Check back up alarm and horn
-
Check interlock switches and circuits
-
Check all alarms( box up, etc....)
-
Electrical schematics available
-
Ensure battery tie down is installed
-
Check glow plugs (if unsure how to test ask, power at the source does not mean they are good)
Hydraulics
-
Check oil level
-
Check hydraulic operation
-
Check for hydraulic leaks
-
Check accumulator bleed down valves
-
Test recovery hook if installed
-
Check to see if cylinders have load check, record which do or do not
Brake Test
-
Ensure brake test decal is installed
-
Test park brake
-
Test service brake
-
Test emergency brake
-
Check brake gauges/lights
-
Check brake impending circuit
-
Check ABA circuit
-
Check accumulator pressure
-
Check CRN certification if applicable( record CRN number )
-
Check and record brake charge pressure (take picture of guages for record)
Differential
-
Check oil levels
-
Check planetary oil levels
-
Check all drivelines
-
Check all driveline guards
-
Check driveline brake oil level
-
Ensure axle breathers are routed correctly
Wheels and tires
-
Check wheel nuts and studs, ensure torqued correctly
-
Check lock rings
-
Check tire pressure
-
Check tires for cuts or bulges
-
Record tire ID numbers (RF,LF,RR,LR.....)
Drifter / attachments
-
Side rods torqued to manufacturers specification
-
Saddle bolts torqued to manufacturers specification
-
Accumulators charged to manufacturers specification
-
Schrader valve caps are installed
-
Drifters flushed with winter coolant for shipping
-
Striking bar tapped up for shipping
Controls
-
Check operator controls to ensure proper orientation
-
Ensure all labeling is installed and legible
-
Check remote controls
-
Check E-stops
Auto Grease
-
Check for proper operation
-
Check all lines
-
Grease entire unit
-
Fill resivoir
Water flushing system
-
Ensure entire system is flushed with coolant
-
Disconnect cooler hoses where possible
-
Disconnect water pump hoses if applicable
-
Open all water drain cocks for shipping
-
Install tag in operators cab for shipping(what's open and disconnected)
Safety Equipment
-
3 point contact in place and painted fluorescent green
-
Brake test, CFM, Max # of occupancy, maximum speed tags are in place
-
Check Ansul 101 fire suppression system, and fire extinguisher if applicable
-
Test fire suppression shut down system if installed
-
Check operation of remote control system if applicable
-
Check that safety locks are in place (midship, box, scissor, boom, covers and lids)
-
Check for proper tow hooks and safety chains if applicable
-
Check unit for slipping hazards and proper anti-skid material
-
Check for 2 wheel chocks of proper size and brackets
-
Check that proper guards, hoods and safety latches are in place
-
Check that all heat shields are installed and in place
-
Check that all pinch points are labelled
-
Check that whip checks are installed on pneumatic lines
-
Check red rear tail light operation
-
Check rotating beacon operation, proper colors as per site requirements
-
Glow stick holder (Goldcorp only)
-
45° blue flashing lights (Goldcorp man carriers only)
-
Ensure seat belt(s) are installed and are functioning correctly with no frays or cuts
-
Ensure 600 amp fuse in installed
Unit must be thoroughly washed and cleaned prior to shipping
-
Machine is washed and cleaned
Inspected By
-
Site representitive
-
Site representative signature
-
Mechanic
-
Mechanics signature
-
Supervisor
-
Supervisors signature
-
Director
-
Directors signature
