Annual Inspection - L39 BMU - 8 Exhibition St Melbourne - duplicate

• Job No.

• Title

• Conducted on

  Date

• Prepared by

• Asset Serial Number

• Asset Hour Meter Reading

BEFORE YOU START WORK

• Are you fit and suitably competent to carry out all required tasks?

  YES

  NO

• Have you signed in and been inducted on Site?

  YES

  NO

• Do you fully understand the task at hand and the steps to take?

  YES

  NO

• Do you have a work permit and work instructions/procedure?

  YES

  NO

• Do you have the correct PPE and tools for every task?

  YES

  NO

• Do you have safe and suitable access to the work area?

  YES

  NO

• Have all power tools and lifting gear been tested and inspected?

  YES

  NO

• Does the site SWMS adequately cover all site hazards and risks identified, If "NO" proceed to JOB HAZARD ANALYSIS.

  YES

  NO

• Has the site SWMS been reviewed by all personnel working on the job

  YES

  NO

JOB HAZARD ANALYSIS "SPOT THE HAZARD"

• Is the equipment electrically "Live" and could I be electrocuted?

  YES

  NO

  CBS

  N/A

• Insert Controls to reduce or eliminate hazard

• Have the controls reduced or eliminated the hazard to work safely

  YES

  NO

• DO NOT PROCEED

• Could I fall from height?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Could I slip, trip, or fall on anything? (Housekeeping, floor condition)?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Could I be burnt or scolded? (Water, oil, metal, flames or hot)

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Could I be caught in, on or in between anything in the way?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are there any biological hazards? (Cooling towers etc).

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Could something fall and hit me or anyone else?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Is there any stored energy hazards (charged capacitors, hydraulic / air pressure, charged springs)?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Does the task involve hazardous chemicals or materials?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Is the air ok to breathe? (Gas, fumes, dust)

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Is there any moving vehicles or equipment close to where I am working?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Could I be exposed to noise, vibration, thermal stress, radiation?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Am I handling loads using mechanical handling methods?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Am I stretching or twisting and could I strain or over exert myself?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Am I working in a confined or restricted space?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are my colleagues or other persons fit and safe for work?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Does the weather conditions create any hazards?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are the lighting levels adequate for the task?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are all loads secure using correct methods?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are there any other hazards left uncontrolled?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are there any other persons working in the area who present a risk?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Should I communicate my movements to any other personnel?

  YES

  NO

  CBS

  N/A

• Insert controls to reduce or eliminate hazards

• Have the controls reduced or eliminated the hazards to work safely

  YES

  NO

• DO NOT PROCEED

• Are all hazards suitably controlled, are risks as low as reasonably practicable and everyone safe? Can I control all hazards with this JSA

  YES

  NO

• A full SWMS/JSA must be carried out before commencing any work

(A) IN GOOD ORDER, (B) SERVICEABLE, MONITOR CONDITION, (C) ATTENTION, REPAIRS REQUIRED, (D) SAFETY ITEM, (NA) NOT APPLICABLE

1.1 GENERAL ASSEMBLY

• Visual Inspection General Finish

  A

  B

  C

  D

  N/A

• Check Name Plates Details

  A

  B

  C

  D

  N/A

• Check Operating Instructions Details

  A

  B

  C

  D

  N/A

• Check Telephone Operation, Mounting & Condition

  A

  B

  C

  D

  N/A

• Check UPS Operation

  A

  B

  C

  D

  N/A

• Visual & Operational Inspection Of Panels, Gates, Latches & Guarding

  A

  B

  C

  D

  N/A

• Check Equipment Keys Availability And Operation

  A

  B

  C

  D

  N/A

• Visual Inspection Of SWL Signs For Compliance

  A

  B

  C

  D

  N/A

• Check Electrical Drawings Provided

  A

  B

  C

  D

  N/A

• Check Machine Greater Than 10 Years Old

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Cleanliness

  A

  B

  C

  D

  N/A

• Visual Inspection Of Garage Doors, Shutters, Lighting and Clear Access

  A

  B

  C

  D

  N/A

1.2 HOIST (DRUM TYPE)

• Visual Inspection Of General Condition Of Hoist

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Connections

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Limit Switch Entries Sealed (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of BMU Operation

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Hoist Raise / Lower

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Operation From Cradle

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Hand Wind Operation

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Hand Wind Limit Switch

  A

  B

  C

  D

  N/A

• Inspect Bolts For Tightness

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Motor / Gearbox

  A

  B

  C

  D

  N/A

• Inspect Oil Level (Gearbox And Gear Motor, Top Up)

  A

  B

  C

  D

  N/A

• Inspect Hoist General Lubrication (Top Up As Required)

  A

  B

  C

  D

  N/A

• Visual Inspection & Function Test Of Hoist Primary Brake

  A

  B

  C

  D

  N/A

• Visual Inspection & Function Test Of Hoist Secondary Brake

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Over / Under Speed

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Pinion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Slew Unit

  A

  B

  C

  D

  N/A

• Visual Inspection Of Wire Rope Condition

  A

  B

  C

  D

  N/A

• Visual Inspection Of Wire Rope Termination

  A

  B

  C

  D

  N/A

• Visual Inspection Of Slack Rope Sensor

  A

  B

  C

  D

  N/A

• Visual Inspection Of Wire Rope Lubrication (Lubricate As Required)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Bearings (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Slip Rings, Contacts and Clean If Neccessary

  A

  B

  C

  D

  N/A

• Visual Inspection Of Rope Drum

  A

  B

  C

  D

  N/A

• Visual Inspection Drum Empty Limit

  A

  B

  C

  D

  N/A

• Visual Inspection Rope Layering Limit

  A

  B

  C

  D

  N/A

• Visual Inspection Of Drum Drive Gear & Pinion

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Anti - Bunching limit

  A

  B

  C

  D

  N/A

• Visual Inspection of PLC Rotary Pulse Generators

  A

  B

  C

  D

  N/A

• Visual & Function Inspection of PLC Proximity Switches

  A

  B

  C

  D

  N/A

1.3 INTERNAL DIVERTERS

• Visual Inspect For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspect For Corrosion

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Operation

  A

  B

  C

  D

  N/A

• Inspect General Finish

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Sheaves

  A

  B

  C

  D

  N/A

• Visual & Operational Inspection Of Wire Rope Keepers

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Bearings (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Thrust Washers

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pivot Pins

  A

  B

  C

  D

  N/A

• Visual Inspection Of Sheave Connection To Machine

  A

  B

  C

  D

  N/A

• Visual Inspection Of Bushes (Where Practicable)

  A

  B

  C

  D

  N/A

1.4 MACHINE FRAME

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Inspect For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Welds

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Water Seals (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Self Reeling Power Cable Drum And Cable

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Proximity & Limit Switches On Self Reeling Drum

  A

  B

  C

  D

  N/A

• Visual Inspection For Cracks

  A

  B

  C

  D

  N/A

• Visual Inspection Of Main Control Cubicle Securely Locked

  A

  B

  C

  D

  N/A

• Visual Inspection Of Main Control Cubicle Labelling

  A

  B

  C

  D

  N/A

• Visual Inspection Of Main Control Cubicle Waterproofing

  A

  B

  C

  D

  N/A

• Visual Inspection Of Contactors

  A

  B

  C

  D

  N/A

• Visual Inspection Of Auxiliary Controls

  A

  B

  C

  D

  N/A

• Visual & Function Test Of Auxiliary Emergency Stop Switch

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Wiring

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Connections

  A

  B

  C

  D

  N/A

• Visual Inspection Of Indicator Lights

  A

  B

  C

  D

  N/A

• Visual Inspection Of Limit Switch Entries Sealed (Where Practicable)Electrical Connections

  A

  B

  C

  D

  N/A

• Visual Inspection Of PLC Indicator Lights

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Isolation Switch

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of RCD's

  A

  B

  C

  D

  N/A

• Visual Inspection Of Slip Rings

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Doors

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Motor Gearbox

  A

  B

  C

  D

  N/A

• Visual Inspection Of Oil Levels / Lubrication (Top Up and Apply As required)

  A

  B

  C

  D

  N/A

• Inspect Bolts Tightness

  A

  B

  C

  D

  N/A

• Visual Inspection Of Brushes (Where Practicable)

  A

  B

  C

  D

  N/A

1.5 SUB FRAME

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Welds

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Bushes (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pivots Arms

  A

  B

  C

  D

  N/A

• Visual Inspection For Cracks

  A

  B

  C

  D

  N/A

• Inspect Bolts For Tightness

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Slew Drive

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Slew Positioning & Limits

  A

  B

  C

  D

  N/A

• Lubricate Slew Ring

  A

  B

  C

  D

  N/A

• Visual Inspection Of For Water Retention / ingress (Where Practicable)

  A

  B

  C

  D

  N/A

1.6 DRIVE WHEELS

• Visual Inspection For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Thrust Washer

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Operation

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Cam Followers

  A

  B

  C

  D

  N/A

• Lubricate Cam Followers As Required

  A

  B

  C

  D

  N/A

• Visual Inspection of Anti - Tipping Guides

  A

  B

  C

  D

  N/A

• Lubricate Gearbox As Required

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Cables Condition

  A

  B

  C

  D

  N/A

• Visual Inspection Of Limit Switch Entries Sealed (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Bearings (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Bushes (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Pivot Pins

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Motor / Gearbox

  A

  B

  C

  D

  N/A

• Visual Inspection Of Torsion Arm

  A

  B

  C

  D

  N/A

1.7 CROSSBAR ASSEMBLY

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Operation

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Linear Actuator

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Bearings Where Practicable

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pivot Pin

  A

  B

  C

  D

  N/A

• Visual Inspection Of Bushes (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Full up limit switch

  A

  B

  C

  D

  N/A

• Visual Inspection For Cracks

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Cross Bar Slew Limit

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Full Up Over Travel Limit

  A

  B

  C

  D

  N/A

• Visual Inspection Of Limit Switch Entries Sealed (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Wiring & Controls

  A

  B

  C

  D

  N/A

1.8 JIB ASSEMBLY

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Welds

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pins For Wear

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Power Pack

  A

  B

  C

  D

  N/A

• Visual Inspection Of Hydraulic Hoses

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Valves

  A

  B

  C

  D

  N/A

• Visual Inspection For Cracks

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Motor / Gearbox / Tank

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Operation

  A

  B

  C

  D

  N/A

• Visual Inspection Of Luffing Assembly

  A

  B

  C

  D

  N/A

• Visual Inspection Of Luffing Pivot Pins & Bushes (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Structural Connections to the Luffing Assembly

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Wiring & Controls

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Hydraulics (Cylinders, Hoses, Fittings, For Leaks)

  A

  B

  C

  D

  N/A

1.9 SLEW ASSEMBLY

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Oils Leaks

  A

  B

  C

  D

  N/A

• Visual Inspection Of Oil Levels (Top Up as Required)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Brake Air Gap

  A

  B

  C

  D

  N/A

• Visual & Function Test Of Brake Operation

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pinion

  A

  B

  C

  D

  N/A

• Inspect Bolts For Tightness (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection For Correct Operation

  A

  B

  C

  D

  N/A

• Visual Inspection for Ingress Of Water In Motor (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Limit Switch Entries Sealed (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection For Cracks

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Controls & Wiring

  A

  B

  C

  D

  N/A

• Visual Inspection Of General Lubrication (Top Up And Apply As Required)

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Slew Ring - Slew Assembly

  A

  B

  C

  D

  N/A

• Lubricate Slew Ring - Slew Assembly

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection Of Pinion Alignment & Back Lash (Where Practicable)

  A

  B

  C

  D

  N/A

1.10 COUNTERWEIGHT

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Pins & Bolts Condition. Check Secure

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cover In Position & Secure

  A

  B

  C

  D

  N/A

1.11 STABILITY

• Visual Inspection Of Tie Down Anchors & Interlocks

  A

  B

  C

  D

  N/A

• Visual Inspection Of Tie Down Anchors Condition

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection All Drive Wheel Are In Full Contact With The Track / Surface

  A

  B

  C

  D

  N/A

• Visual & Audible Inspection For Correct Operation

  A

  B

  C

  D

  N/A

1.12 HYDRAULIC

• Visual & Audible Inspection Of Hydraulic Motor

  A

  B

  C

  D

  N/A

• Visual Inspection Of Hoses

  A

  B

  C

  D

  N/A

• Visual Inspection Of Fittings

  A

  B

  C

  D

  N/A

• Visual Inspection Of Ram & Holding Valve

  A

  B

  C

  D

  N/A

• Visual Inspection Of Seals For Leaks (Where Practicable)

  A

  B

  C

  D

  N/A

• Inspect Oil Levels (Top Up as Required)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Solenoid Plugs / Electrical

  A

  B

  C

  D

  N/A

• Visual Inspection Of Reservoir Conditions

  A

  B

  C

  D

  N/A

• Visual Inspection Of Filters (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Hose & Pipe Clamps

  A

  B

  C

  D

  N/A

• Lubricate Hand Pump & Clinder

  A

  B

  C

  D

  N/A

• Visual And Function Inspection of Hand Pump Operation

  A

  B

  C

  D

  N/A

• Visual Inspection of Pressure Switches

  A

  B

  C

  D

  N/A

• Visual Inspection of Pressure Gauges

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Cylinder Condition

  A

  B

  C

  D

  N/A

(A) IN GOOD ORDER, (B) SERVICEABLE, MONITOR CONDITION, (C) ATTENTION, REPAIRS REQUIRED, (D) SAFETY ITEM, (NA) NOT APPLICABLE

2.1 CRADLE ASSEMBLY

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection For Water Retention (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Welds

  A

  B

  C

  D

  N/A

• Visual Inspect All Covers Are Secure

  A

  B

  C

  D

  N/A

• Visual and Audible Inspection Of Pivot, Brushes & Bearings (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Overload

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Stop Button - Cradle

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Rope / Termination & Bulldog Clamps

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Equaliser Assembly & Slack Rope

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Connections

  A

  B

  C

  D

  N/A

• Visual Inspection Of Indicator Lights

  A

  B

  C

  D

  N/A

• Visual& Function Inspection Of PLC Proximity Switches

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of PLC Rope Equaliser Limits

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Slack Rope Sensor

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Trip Bar / Under Load

  A

  B

  C

  D

  N/A

• Visual Inspection Of Lanyard Trip Bars

  A

  B

  C

  D

  N/A

• Visual Inspection Of SWL Signage

  A

  B

  C

  D

  N/A

• Visual Inspection Of Operating Instructions

  A

  B

  C

  D

  N/A

• Visual Inspection Of Communication Contact Number

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Frame, Floor & Sides for damage. Ensuring Any Openings or Holes Are Compliance to Minimum Enclosure Opening Sizes.

  A

  B

  C

  D

  N/A

• Visual Inspection Of Limit Switch Entries Sealed (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Cross Bar Assembly

  A

  B

  C

  D

  N/A

• Visual Inspect, Cradle Control Panel Condition, Functions, Wiring, Waterproofing

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Protective Finish

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of Hand Winders

  A

  B

  C

  D

  N/A

• Inspect That The Phone Unit Is Operating & Fasten Correctly

  A

  B

  C

  D

  N/A

• Visual Inspect Harness Anchor points

  A

  B

  C

  D

  N/A

• Visual Inspection Of Springs

  A

  B

  C

  D

  N/A

• Visual Inspection Of Cradle Bumper Rollers

  A

  B

  C

  D

  N/A

2.2 CRADLE RESTRAINTS

• Visual Inspection Of Wire Rope/Belts

  A

  B

  C

  D

  N/A

• Visual Inspection Of Lanyard Connections

  A

  B

  C

  D

  N/A

• Visual Inspection Of Sensor Buckle

  A

  B

  C

  D

  N/A

• Visual Inspection Socket /Plug / Mullion Guide

  A

  B

  C

  D

  N/A

• Visual & Function Inspection Of System

  A

  B

  C

  D

  N/A

• Inspect For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Electrical Cables

  A

  B

  C

  D

  N/A

(A) IN GOOD ORDER, (B) SERVICEABLE, MONITOR CONDITION, (C) ATTENTION, REPAIRS REQUIRED, (D) SAFETY ITEM, (NA) NOT APPLICABLE

3.1 TRACK ASSEMBLY

• Visual Inspection Of General Finish

  A

  B

  C

  D

  N/A

• Visual Inspection for Structural Damage (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection For Water Ingress/ Retention (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection For Corrosion

  A

  B

  C

  D

  N/A

• Visual Inspection Of Welds

  A

  B

  C

  D

  N/A

• Visual Inspection Of Support Structure (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Gap Between Sections

  A

  B

  C

  D

  N/A

• Visual Inspection Of Anchor Bolts (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Running Track For Wear (Where Practicable)

  A

  B

  C

  D

  N/A

• Visual Inspection Of Lightening Strip & Grounding

  A

  B

  C

  D

  N/A

MAIN HOIST DATA

• Cradle Safe Working Load (SWL) (kg)

• Wire Rope Weight (kg)

• Material Hoist Safe working Load (SWL) (kg) If Applicable

• Cradle Test load (kg) = Cradle SWL + Wire Rope Mass + Material Hoist SWL If Applicable

DYNAMIC LOAD TEST: (Cradle Test Load = Cradle SWL + Wire Rope Mass + Material Hoist SWL If Applicable)

• Test Result

HOIST BRAKE TEST: (Cradle Test Load = Cradle SWL + Wire Rope Mass)

• Test Result

HOIST BRAKE TEST SECONDARY / EMEGENCY BRAKE: (Cradle Test Load = Cradle Test Load = Cradle SWL + Wire Rope Mass)

• Test Result

HOIST OVER-SPEED TEST: (Cradle Test Load = Cradle SWL + Wire Rope Mass)

• Test Result

OVERLOAD LIMITING DEVICE TEST: (Cradle SWL + 20 kg)

• Test Result

CHECK TORQUE TENSION OF A PERCENTAGE OF SLEW RING BOLTS

• Inspection Result

INSPECT CONDITION ON ROOF TOP GPO'S

• Inspection Result

IDENTIFIED SAFETY, CODE & REPAIR ITEMS

5.1 SAFETY ITEMS

• Outstanding Safety Items To Be Completed Before The BMU Is "SAFE FOR USE"

Safety Items

• Description

5.2 CODE COMPLIANT ITEMS

• Outstanding Code Compliant Items

Code Compliant Item

• Description

5.3 REPAIR ITEMS

• Recommended Preventative Repair Item

Repair Items

• Description

GENERAL COMMENTS

General Comments

• Description

TECHNICIAN / ENGINEER

• Service Inspector / Technician / Engineer Signature: All Work Completed in Compliance With The Relevant Australian Standards

Service Inspector / Technician / Engineer Signature

• Signature

  Sign

CUSTOMER

Customer Signature

• Signature

  Sign