Title Page
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Conducted on
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Prepared by
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Location
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Department/Areas Reviewed:
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Completed by:
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Date of GEMBA walk:
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If any answers are NO, provide the tier board number and owner to correct the issue in the action section
Machine Safety
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Are interlocks working properly on machines? (Limit switches, light curtains, safety mats...ect)
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Are machines guarded to prevent contact with moving parts?
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Are areas outside of normal point of use guarded such that covers cannot be easily removed without special tools
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Are fixtures in use to establish minimum clearance of 4 inches from machine to hands/fingers to prevent hands/fingers from being pinched/crushed?
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Do Team Members know to check to see if interlocks and guards are functioning properly on the machines before they start working on them?
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For stand-up and bench grinders, is the opening between the tongue guard and the edge of the grinding wheel ΒΌ inch or less?
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Are stand-up machines bolted to the ground or wall?
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Are foot pedals guarded to prevent accidental activation?
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Are fixed guards secured such that they cannot be easily removed without special tools?
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Are warning signs posted warning team members of hazards behind guarding? (pinch point, crush hazzard, electrocution ect)
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Are Emergency Stops readily accessible by the Team Member when operating the machine? Are they clearly marked?
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Do Maintenece TM's use proper LOTO when performing maintenance, service or when troubleshooting machines?
