Title Page

  • Site conducted

  • Conducted on

  • Site Name

  • Site Turbine Number

  • Authorised Technician

  • Competent Technician 1

  • Competent Technician 2

Electrical Service A1 and A4 Cabinets

  • All work within this section must be completed under AWES-B1300-AWP023

  • 1. Look through fault Register

  • open menu 3 and check for existing fault

  • 2. Record 10 min. average value peak effect and reset

  • 3. Check heating elements in controller.

  • 4. Test the RCD for the lights and sockets

  • 5. Damage to cabinet seals

  • 6. Check screws, bolts and nuts

  • 7. Check ribbon cables and multi sockets

  • 8. Check cables eyes in main power connector.

  • 9. Check clamps on auxiliary relays

  • 10. Check varistors and varistor fuses

  • 11. Lighting/emergency lighting in tower and nacelle Replace batteries

  • 12. Check generator cables/ terminals**

  • 13. check phase compensation capacitors for capacitance.

  • 14. Replace cabinet filters in computer boxes

  • 15. Replace UPS battery (3 Years)

Tower and Nacelle

  • All work within this section must be completed under AWES-B1300-AWP024

  • 16. Check blades for cracks and unusual sounds during operation <br><br>

  • 17. Check for water penetration and cracks in the grouting.<br><br><br>

  • 18. Check foundation, railing and access steps for the tower. <br>

  • 19. check ladders and platforms for defects.<br><br>

  • 20. Check tower for cracks in welds.<br><br>

  • 21. Check welded brackets placed close to the long round seam, where is the bracketed place if welded.<br><br>

  • 22. Check corrosion protection tower<br>

  • 23. Check corrosion protection nacelle cover and nacelle bed plate.<br><br>

  • 24. Check seals nacelle cover <br><br>

  • 25. Check tower/nacelle-Rubber collar f. sealing - lubricate<br><br>

  • 26. Visual inspect of hatches for corrosion damage<br><br>

HS Brake station / HS Brake Service

  • All work within this section must be completed under AWES-B1300-AWP024

  • 27. Check the thickness of HS brake pads <br>

  • 28. Check the gap between the HS brake pads and disc.<br>

  • 29. Check for leakage on the brake calliper<br>

  • 30. Check the HS brake disc casting 0.3mm<br>

Transmission System

  • All work within this section must be completed under AWES-B1300-AWP024

  • 31. gear oil sample <br>

  • 32. Replace in-line gear oil filter HYDAC 1000<br>

  • 33. Clean the valve filter (bleeding of in-line filter).<br>

  • 34. Replace off-line gear oil fitter Jenson <br>

  • 35. Clean the idle filter <br>

  • 36. replace gear oil 5 years<br><br>

  • 37. replace idle pump valve 5 years<br><br>

  • 38. replace rubber gearbox hoses 5 years<br><br>

  • 39. replace thermoplastic hoses 10 years<br><br>

  • 40. Check gear oil level<br>

  • 41. check gearbox, oil pumps, coolers, filters, fittings and hoses for oil leakage <br>

  • 42. Check for cracks and corrosion in oil cooler <br>

  • 43. clean oil cooler outer fins <br>

  • 44. Check pressure switch for gearbox <br>

  • 45. Check idle pump oil flow on gear<br>

  • 46. Check the gear oil level safety indicator switch<br>

  • 47. Check mechanical HCU<br>

Generator Service

  • All work within this section must be completed under AWES-B1300-AWP024

  • 48. check the generator lubrication system <br>

  • 49. replace generator automatic grease cartages and batteries <br>

  • 50. Check generator heater <br>

Pitch System Main Hydraulic Pump Station. (Filters Only)

  • All work within this section must be completed under AWES-B1300-AWP024

  • 51. Replace filter element pressure <br>

  • 52. Replace return filter element <br>

  • 53. check for leakage on the hydraulic pump station.<br>

  • 54. check hydraulic oil level <br>

  • 55. Take hydraulic oil sample (On Client Request).<br>

  • 56. replace hydraulic oil 5 Years<br>

  • 57. replace hydraulic hoses 10 Years<br>

Hub Service

  • All work within this section must be completed under AWES-B1300-AWP024

  • 58. Check hatch for manhole cover in hub <br>

  • 59. check automatic pitch lock<br>

  • 60. Clean grease from blade bearings. <br>

  • 61. Clean hub<br>

  • 62. replace blade bearing grease cups <br>

  • 63. Centrifugal release VCU, test and lubricated with sterile oil.<br>

  • 64. lubricate rod and axles on pitch cylinder <br>

  • 65. check pitch angle <br>

  • 66. check the lighting protection replace if needed<br>

  • 67. Lubricate the blade bearings <br>

Yaw System Service

  • All work within this section must be completed under AWES-B1300-AWP024

  • 68. check the oil level in the yaw gearbox <br>

  • 69. replace automatic grease cartridge at yaw claws and sliding shoes.<br>

  • 70. check yaw ring and yaw pinion central lubricate system <br>

  • 71. check and test yaw position indicator / cable twisting switch <br>

  • 71. check and test yaw position indicator / cable twisting switch <br>

  • 72. Check of tower wear, seen from underneath the gearbox.<br>

  • 73. clean waste grease from yaw ring around tower <br>

  • 74. check and test wind vane, anemometer/ wind vane stand<br>

  • 75. lubricate with Suvo on all electro-galvanized parts <br>

  • 76. grease yaw sliding shoe.<br>

  • 77. Replace yaw gear box oil. 5 Years<br><br>

Main Bearing

  • All work within this section must be completed under AWES-B1300-AWP024

  • 78. Check main bearing lubrication system.<br>

  • 79. Replace automatic grease cartridges.<br>

  • 80. Empty and clean grease waste tray.<br>

  • 81. Check carbon deposits on the contact on the lightning connector Main shaft/bed plate <br>

  • 82. grease main bearing <br>

  • 83. Lubricate Labyrinth seals.<br>

Blade Service

  • All work within this section must be completed under AWES-B1300-AWP024

  • 84. check stall strips for damage or missing<br>

  • 85. check vortex generators <br>

  • 86. check gurney flaps <br>

  • 87. check Dina tails<br>

Brake Station

  • All work within this section must be completed under AWES-B1300-AWP025

  • 88. Check electronic vibration sensor.

  • 89. check TCM vibration module

  • 90. Brake test with grid voltage drop

  • 91. test pressure switch (1)

  • 92. test pressure relief valve (7)

  • 93. test pressure reduction valve (12)

  • 94. test solenoid valves (13) and (16)

  • 95. test accumulator (9)

  • 96. check hydraulic oil level.

  • 97. replace hydraulic oil (2 Years).

  • 98. replace hydraulic filter (2 Years).

Pitch Hydraulic Pump Station

  • All work within this section must be completed under AWES-B1300-AWP025

  • 99. check for leakages on the system

  • 100. lubricate with Suvo on all electro-galvanized parts

  • 101. test pressure relief valve (10)

  • 102. test pressure transducer (17)

Pitch Hydraulic System In Hub

  • All work within this section must be completed under AWES-B1300-AWP025

  • 103. check pitch angle reference

  • 104. Calibrate pitch angle reference if required

  • 105. test accumulator (15) on the pitch hydraulic pump station

  • 106. test accumulators blade A

  • 107. test accumulators blade B

  • 108. test accumulators blade C

  • 109. Replace pressure relief valve (101) Blade A every 2 years

  • 110. Replace pressure relief valve (101) Blade B every 2 years

  • 111. Replace pressure relief valve (101) Blade C every 2 years

  • 112. check screws, bolts and nuts

  • 113. tighten fittings

  • 114. clean any loose objects in the hub and inside the control cabinet (A6)

  • 115. lubricate with Suvo on all electro-galvanized parts

  • 116. check for cracks and surface damage on the cables

  • 117. test on/off valve (116) Blade A

  • 118. test on/off valve (116) Blade B

  • 119. test on/off valve (116) Blade C

  • 120. test on/off valve (103) Blade A

  • 121. test on/off valve (103) Blade B

  • 122. test on/off valve (103) Blade C

  • 123. test pressure switch (107) blade A

  • 124. test pressure switch (107) blade B

  • 125. test pressure switch (107) blade C

Generator Alignment

  • All work within this section must be completed under AWES-B1300-AWP026

  • 125. Inspect generator suspension blocks

  • 126. tighten HS brake calliper bracket

  • 127. tighten HS Brake brake disc to gearbox

  • 128. alignment of generator Axial deviation

  • 129. alignment of generator Vertical deviation

  • 130. alignment of generator horizontal deviation

  • 131. alignment of generator vertical parallel deviation

  • 132. alignment of generator horizontal parallel deviation

  • 133. tighten generator to gearbox coupling bolts

  • 134. lubricate with Suvo on all electro-galvanized parts

Bolt Torque - Transmission System / Hub

  • All work within this section must be completed under AWES-B1300-AWP027

  • 135. tighten nacelle cover bolts

  • 136. check and tighten the hinges and lock mechanisms on nacelle covers

  • 137. check, test and tighten bolts on service crane

  • 138. tighten main bearing housing bolts

  • 139. tighten bolts on main bearing covers cover

  • 140. tighten and check hub accumulator bolts.

  • 141. tighten bolts on hub/main shaft

  • 142. check and tighten bolts on gearbox suspension feet/nacelle

  • 143. check gearbox suspension end plate.

  • 144. tighten shrink disc element for the main shaft/gearbox

Bolt Torque - Yaw Section & Tower

  • All work within this section must be completed under AWES-B1300-AWP027

  • 145. check and tighten the yaw gear/motor bolts

  • 146. check bolts in tower section/nacelle

  • 147. Yaw claw and glide shoes

  • 148. tighten yaw claws adjustment bolts

  • 149. tighten platform bolts

  • 150. tighten bolts in tower connection

  • 151. tighten ladder brackets

  • 152. tighten the foundation bolts lubricate with never seez

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