Title Page
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Client Company
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Facility or Work site location
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Conducted on
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Client Site Supervisor
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Client Safety Champion
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BBSI Risk Management Consultant (RMC)
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Contact at: (303) 519-4898 or john.tanner@bbsi.com
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Contact at: (719) 232-1674
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Contact at: (720) 818-6711
Work Site Assessment
Work Environment
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Permanent power switches, junction boxes, and electrical systems are
- Properly marked and labeled
- Provided 24" access in all directions
- Clear of flammable material buildup or debris
- Covers are secure and free of damage
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Fuel Station on site
Fuleing Station
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Fuel station(s)
- Fueling station is located away from active work areas and flammable materials
- Electric pumps are securely mounted, grounded, and free of damage
- Fueling guidelines visibly posted
- No smoking visibly posted
- All portable containers are metal with self closing lid
- Static ground wire in place
- Storage tanks are secure and equipped with spill control (berms or double walled tanks)
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Materials and equipment are organized and stored in secure location
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Holes and openings are covered and marked
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Floors are free of liquids and/or have tread installed to prevent slips
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Walkways and working surfaces are a minimum of 36" wide, well marked, and free of hazards
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Work areas are properly ventilated
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Work areas are properly illuminated
Work Execution
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Explain:
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Required PPE
- Hard hat
- Safety vest
- Steel toed boots
- Safety glasses
- Gloves
- Other:
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Specify additional PPE requirements
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PPE available and in use
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Hazardous clothing, jewelry, or accessories are removed, covered, or controlled
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General operational hazards
- Aerial lifts
- Use of motor vehicles
- Confined space
- Crane operations
- Electrical hazards
- Ergonomic/ repetitive motion
- Fall protection
- Fork lift/industrial truck
- Hand and and power tools
- Hearing and noise expossure
- Ladder use
- Lockout/Tag-out
- Scaffold use
- Spill
- Respiratory exposures
- Rigging and material handling
- Trenching and excavations
- Welding/cutting/hotwork
- Wood work
- LPG or compressed gas storage and use
- Stationary equipment use and maintenance
- Hygiene exposure hazards
- Extreme temperatures - heat
- Extreme temperatures - cold
- Other:
Stationary Equipment
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Stationary equipment is securely anchored
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LOTO procedures in place for maintenance and servicing
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All electrical components and power cords are well maintained and free damage
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Emergency shutoff controls in place and operable
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Active areas of operation are clear of obstructions and properly demarcated
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Equipment is free of user modifications
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All shields and guards are in place
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Material discharge (product or waste) is directed to designated area
Hand and Power tools
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Tools are used as intended
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Hand tools are free of damage (handle splinters, mushroom tops, chipped blades, etc.)
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All guards and handles are in place
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Tools are clean and maintained
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Consumables/blades are changed regularly
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Defective tools are taken out of service and marked to prevent accidental use
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Power cords are well maintained and free of end user modifications
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Tools are free of end user modifications
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Power tools are turned off and unplugged when changing parts, cleaning, or conducting maintenance)
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All power tools are equipped with auto-shut-off switch
Electrical Hazards
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Temporary power panels are functional and free of damage
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Temporary wiring does not pass through holes or windows; doors blocked open when in use
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Electrical wiring is kept free of cutting hazards such as sharp metal and glass
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Power cords and wiring are supported and protected from pooling water
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Only construction grade extension cords with ground in tact are used
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All temporary wiring is well maintained and free of splices and electrical tape
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LOTO Properly administered when working on/near hazardous equipment
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Temporary wiring is hung or supported to prevent damage, trip, and striking hazards
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All electrical systems are fully grounded with GFCI in place
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LOTO program and training records available to supervisor
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Equipment is used within capacity and as designed
Aerial lifts
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Equipment users manual available
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Equipment maintenance records available
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Daily inspection records available
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Training records available for users and passengers
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Emergency controls in place and operational
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Only used on stable surfaces
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Scissor lifts are only used on stable and level surfaces
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Lift is loaded only with employees and working materials; not used to transport equipment or materials.
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When working within 15 feet of electric/power lines they are deenergized and/or shielded
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Lift is fully retracted and lowered prior to travel or movement
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No use of portable ladders or climbing guard rails to extend reach
Crane operations
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All operators are trained and certified specific to the equipment in use
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Equipment is only operated by designated operator
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Fire extinguisher in cab
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Load charts are available and operations are in compliance
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Only use tagged rigging and connection equipment
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Ground condition has been assessed and controls in place to ensure equipment is fully supported
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When working within 15 feet of electric/power lines or charged equipment they are deenergized, LOTO, and/or shielded
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Work zone including intended swing radius are marked with cones and/or danger tape
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Signal person/flagger in place when load is out of operators eye site or being transported on site
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Equipment inspection documentation available
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Defective equipment including all rigging and supports are taken off site and replaced as needed
Fall Protection
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Systems in use
Personal Fall Arrest Systems (PFA)
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Training records available for all users
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All PFA systems are well maintained and tags are legible
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All anchors support a minimum of 5,000 lb.
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PFA systems are equipped with shock absorption
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Employees maintain body position or change anchor point to prevent swing radius greater than 15 degrees
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PFA inspected daily and all defective equipment is taken out of service
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D rings, hooks, and cables are only used as intended; belt D-rings are not used for connection
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Anchors are prefabricated or verified by an engineer
Guard Rails
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Guard rails are 38-42 inches high with mid rail in center position
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Mid-rail is centered between surface and guardrail
- Job rotation
- Restricted area sign in
- Modified Schedule
- Assigned task safety monitor
- Special Training
- None
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Toe boards in place to prevent falling object
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Guard rails support 200 lb. load in downward or outward direction
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Guardrail materials are free of cutting/poking hazards
- Job rotation
- Restricted area sign in
- Modified Schedule
- Assigned task safety monitor
- Special Training
- None
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Horizontal lifelines are prefabricated or engineerd and are used in compliance with manufacturer specifications
Fork lifts and Industrial Trucks
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Training records available for users and passengers
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Equipment maintenance records available
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Daily inspection records available
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Equipment users manual available
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Load charts are available and operations are in compliance
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Only used on solid and level surfaces
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Emergency controls in place and operational
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Lifting forks are free of welds and other end user modifications
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Loads are lowered prior to travel
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When working within 15 feet of electric/power lines they are deenergized and/or shielded
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Equipment is used as designed; never used as scaffold or to transport employees
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Defective equipment is marked, taken out of service, and ignition key is removed/disabled
Ladder Safety
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Ladders stickers are in place and legible
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Ladders are free of damage and are inspected prior to each use
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Working surface is stable and free of tripping hazards
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All treads are free of debris, oil, and other slip hazards
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Top and first rung of step ladders are used for hands and tool storage only; not a standing surface
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Ladders are only used as designed (e.g. do not use A frame as a lean-to ladder)
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Ladders are not used to store tools when not in use
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When used to access upper level, ladders are secured and extend 36" beyond upper surface
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Extension ladder footing is secure
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When used in/near doorways doors are locked or propped open
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Defective equipment is marked and taken out of service
Scaffold Use
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Training records available for CP and all users
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Systems scaffolds only use compatible parts from the same manufacturer
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Scaffold is erected and disassembled under the direction of designated competent person
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Scaffold is inspected daily and after any event that may compromise the integrity of the scaffold
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All scaffold is prefabricated or has been verified by an engineer
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Wheel locks are engaged when in use
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Employees dismount scaffold prior to moving
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Working surface is stable and level
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Propper fall protection in place when working at heights greater than 10 ft.
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Scaffold is free of slip/trip hazards including water, ice, debris, etc.
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Daily inspection documentation is avaiable
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Scaffold is equipped with Green tags when free of hazards, yellow tags where special controls are required, and red tagged for 'no access'
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Toe boards are in place to prevent falling objects
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Access to areas beneath active work zones is restricted with proper signage
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Scaffold components may only be used as fall protection anchorage if designed for this purpose
Company Motor Vehicle Use
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Driver Safety Program elements in place
- Fleet safety rules and best practices
- Defensive driving policy
- Driver training program
- 'Ride along' observations
- Accident reporting procedures
- Behavior and conduct violations documented
- Drug and alcohol policy
- Inclimate weather policy
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Vehicle safety features
- Seat belts
- Airbags
- Exterior cameras
- Interior cameras
- Speed regulator
- Backup alarm
- Equipment hoist
- Loading ramp or lift
- Radio
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Only authorized driver may operate company vehicles
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Only company vehicles are used to transport equipment, materials, and employees between worksites and facilities.
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Vehicle inspections conducted and documented
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Vehicles are maintained and records are available
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All vehicles and drivers are screened and insured
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All mirrors and glass are clean and free of cracks
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Vehicles are equipped with roadside emergency kit
Hotwork
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Plasma or mixed gas welding/cutting is conducted by qualified employees
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Mixed gases are secured to a bottle cart or fixed in an upright position
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Acetylene and Oxygen are separated by blast shield or positioned at least 20 feet from one another.
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FIre watch is present for duration of work and remains for 30 minutes after active hot work
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Surfaces have been assessed for hazardous coatings or material (e.g. lead, stainless steel, etc.)
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Affected employees wear face shield with minimum shade level of 7
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All hoses, tips, bottles, torches, etc. are inspected prior to each use
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Plasma electrodes are inspected and changed regularly
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Electrical supply is grounded and positioned away from flammable materials
Health and Hygiene Exposure
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Hazard assessment for surfacing materials to be cut by torch, grinder, electric sander, or otherwise create a respiratory hazard?
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Does ventilation ensure continuous air exchange?
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Appropriate monitoring in place for identified hazards (gas monitor, personal pump, dosimeter etc.)
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Monitoring records are posted and available to supervisors.
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Known hazards such as organic material waste is removed and disposed of prior to operations
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Pre-Inspection/Permit completed
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Trench protected from cave-in.
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Access/Egress available
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Hazardous conditions present
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Trench guarded from fall hazards
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Spoil piles are located 2+ feet from trench
Operational health and hygiene
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Restrooms requirements
- Clean and well maintained
- Equipped with running water
- Includes sinks or wash station
- Plumbing is functional
- At least 2 restrooms available, or, 1 per 10 employees
- Toilet paper, paper towels, and soap are available
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First aid and AED
- Clearly marked
- Easily accessible
- Contents are clean and organized
- Free of expired product
- Fully stocked
- Eye wash station is clean and fully charged
- AED includes directions
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Designated location for employees to eat/drink and store personal items outside of the work area
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All personal drinking containers inside the work area are fully resealable
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Waste is properly handled, segregated, and disposed of
Administration
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Posting and records
- OSHA/DOL postings up to date and visibly posted
- Emergency contact information visibly posted
- Emergency Response and evacuation plan clearly posted
- Required lincense(s)/permit(s) available
- Employee training and monitoring records available
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Entrance and exits to and from work area
- Clearly marked
- Clear of debris and trip hazards
- At least 36" in width
- At least 2 routes of egress
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Fire extinguishers
- Fully charged
- Free of damage
- Tagged with recent inspections
- Available within 25 feet of any active work area
- Selected based on hazard type (ABC, etc.)
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GHS elements
- SDS available
- Storage containers properly marked
- Training records available
- SOP and special PPE requirements for hazardous chemicals used
- Proper disposal
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Spill response plan and spill kit stocked and available
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Clearly defined work plan and task assignments
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Access to work areas is restricted to authorized individuals
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Signage is in place as needed (e.g. overhead work, PPE required, construction area, etc.)
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Defective equipment is taken out of service, marked, and stored away from working equipment
Observations
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What is the most LIKELY hazard on this site?
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What is the most SEVERE hazard on this site?
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Span of management minimum 1:5
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Do budget and schedule demands create an incentive for unsafe behaviors
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Explanation:
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Employees are maintaining proper housekeeping while working?
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materials and waste are properly handled, packaged, and removed from work area when not in use
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PPE defects or misuse (wrong selection, wrong size, defective item in use, etc.)
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Please explain:
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Did any workers engage in any unsafe acts?
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Please explain:
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Were there any unsafe working conditions?
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Please explain:
Employee involvement
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Name(s) of employee(s) interviewed
Interview items
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Does employee know and understand tasks, hazards, and controls of their work?
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Does employee understand incident reporting procedures
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Does employee know where to get documents such as SDS, Safety Materials, etc.
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What is the most effective safety feature at this job?
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What do you think would make this an even safer working environment?
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Pre-work safety briefing conducted
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Does worker's description of safety meeting match log sumary
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Job Hazard Assessment in place
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JHA complete and verified by all employees on site
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Does JHA include all present tasks and hazards with appropriate controls?
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Are all controls listed in JHA being implemented?
Incident management
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Supervisor understands incident response and reporting procedures
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Incident response forms available to supervisor (initial report, witness statement form, designated provider letter)
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Any recordable injuries in past 12 months
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Supervisor report of injury form been filled out for all incidents?
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Witness statements collected?
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Has the designated provider letter been signed by any person sent to the clinic for treatment?
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Has injured employee returned to work?
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Why?
Confirmation
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Auditor - By signing I attest that to the best of my knowledge the information contained in this inspection report is current and correct, and I have reviewed this material with the site supervisor. I have/will fulfill my responsibility to work with the site supervisor and ensure prescribed actions are implemented within the assigned time frame.
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Supervisor/Safety Champion - I understand the information contained in this inspection report, and I have reviewed this material with the inspector. I also confirm that I have/will fulfill my responsibility to implement the prescribed actions.