BM MMU AUdit

• Site conducted

  Select

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

CABIN

• General cabin interior appearance & cleanliness - Ensure the cabin is clean & there are no loose objects in the cab.

  Yes

  No

  N/A

• General cabin exterior appearance & cleanliness - Ensure the MMU is washed and there is not split product on the unit.

  Yes

  No

  N/A

• Cabin doors, windows and mirrors - Doors must be open from inside & outside, windows must work, mirrors must be secure & adjustable

  Yes

  No

  N/A

• Storage boxes or cab toolboxes - Doors functional, catches operable, no loose equipment in cab.

  Yes

  No

  N/A

• Fire extinguisher - Secure, in good condition, gauge indicates OK, inspected 6 monthly (Orica Standard SHE-0004) & inspection tag fitted.

  Yes

  No

  N/A

• Emergency procedure guides - For ANE, Chem Adds, storage intact, Licence to Manufacture present & in date.

  Yes

  No

  N/A

• Pre-start book - Must be present and in good condition, filled out correctly. Fault reports available.

  Yes

  No

  N/A

• Protective overalls - Must be present & in good condition, stored in supplied bag.

  Yes

  No

  N/A

• Gloves - Must be present & in good condition, stored in supplied bag.

  Yes

  No

  N/A

• Face shield - Must be present & in good condition, stored in supplied bag.

  Yes

  No

  N/A

• Flame proof torch - Must be present & in good condition, stored in supplied bag. Must work.

  Yes

  No

  N/A

• First aid kit - Must have contents list, & box contents to match list. Record of last inspection.

  Yes

  No

  N/A

• Saline eyewash - 3 eyewash bottles present and in date. Easily accessible.

  Yes

  No

  N/A

• Hazard triangles - Must be present & in good order. Easily accessible.

  Yes

  No

  N/A

• Volvo basic toolkit - Must be present & in good order. Easily accessible.

  Yes

  No

  N/A

• Calibration sheets - Must be present & current.

  Yes

  No

  N/A

• Reversing and hopper cameras, Series IV MMU's - Must be operational.

  Yes

  No

  N/A

• Intercom, if fitted, Series IV MMU's - Must be operational.

  Yes

  No

  N/A

• Licence to Manufacture - In cab / in date.

  Yes

  No

  N/A

• Control panel / ignition lockout - Operational

  Yes

  No

  N/A

• Over Rev protection - Does not exceed 1500rpm.

  Yes

  No

  N/A

• Parkbrake / High idle interlock - High idle disabled when parkbrake released.

  Yes

  No

  N/A

• Check for combustibles in Engine bay around gearbox/selector - Reference Bulletin 90.

  Yes

  No

  N/A

• Check for overdue defects and create SHERMIS action.

  Yes

  No

  N/A

• Operating manual - Must be in vehicle. Correct manual for MMU.

  Yes

  No

  N/A

CHASSIS

• General appearance, cleanliness - Ensure the Chassis is clean.

  Yes

  No

  N/A

• Mudguards, mudflaps - Must be secure, not cracked or broken, chains on mudflaps where applicable

  Yes

  No

  N/A

• Chassis corrosion - Check for visible corrosion, areas in need of repaint.

  Yes

  No

  N/A

• Oil leaks, air leaks, etc - Visual check.

  Yes

  No

  N/A

• PTO & driveshaft - Operates correctly, no oil or air leaks, shaft in good order, universals ok & greased.

  Yes

  No

  N/A

• Auto greaser - Reservoir has correct grease & operates in correct manner.

  Yes

  No

  N/A

• Wheel nut indicators - Fitted & aligned, nuts tensioned

  Yes

  No

  N/A

BIN & ATTACHMENTS

• Handrail - Operates, locks in up-position. No air leaks. Not bent. No corrosion, correct labelling, control valve operation / condition.

  Yes

  No

  N/A

• Tram system - Operates, locks in up-position. No air leaks. Not bent. No corrosion. Rail clean. Trolley bearings correctly adjusted, not collapsed.

  Yes

  No

  N/A

• Lid hinges & catches - Must be undamaged & intact. Catches lockable for SSAN.

  Yes

  No

  N/A

• Lid burst discs - Must be undamaged & intact.

  Yes

  No

  N/A

• Lid gaskets - Must be undamaged & intact.

  Yes

  No

  N/A

• Remote opening bin lids - Condition of tracks warped or loose, condition of chain tracks free of emulsion or debris.

  Yes

  No

  N/A

• Remote opening bin lid motor - No major corrosion, no leaks, coupling intact.

  Yes

  No

  N/A

• Remote opening bin lid motor hoses & fittings - No signs of leaks, no split hoses or no corrosion to fittings.

  Yes

  No

  N/A

• Relief / roll over devices, visual check only - Appear to be in good order. Stainless screws fitted.

  Yes

  No

  N/A

• Baskets / Grates - Should be in place and intact. No broken pieces.

  Yes

  No

  N/A

• Walkway mesh - Mus be intact, well secured & not slippery.

  Yes

  No

  N/A

• Level Sticks - Must be correctly stored not floating on roof.

  Yes

  No

  N/A

• Bins, visual check only - No external leaks or cracks. Check bin bulkheads for cracks or leakage.

  Yes

  No

  N/A

• Dangerous goods signage - Must be up to date, intact & correct, legible, not faded or peeling.

  Yes

  No

  N/A

• Confined Space Signage - STANDARD-MECH-0004, one per bin lid, not faded or peeling.

  Yes

  No

  N/A

• Bin contents signage - Should match individual bin contents.

  Yes

  No

  N/A

• Corporate logo, address and MMU series signage - Legible, not faded or peeling.

  Yes

  No

  N/A

• False floors - Must be available for short notice fitment, all bolts in place.

  Yes

  No

  N/A

• Anti slip surfacing - Should be intact & properly secured.

  Yes

  No

  N/A

• Ladders, including fold down steps if fitted - Straight, no bends, cracks or loose bolts.

  Yes

  No

  N/A

• Lugs & mounting brackets - Intact, no cracks, wear pads fitted, springs tensioned with split pins.

  Yes

  No

  N/A

• Pipe racks - Straight, no broken holders or perished clamps.

  Yes

  No

  N/A

• Storage cabinets - QA cabinet, tool box & other. Must have secondary latches, gaskets in place.

  Yes

  No

  N/A

• Fire extinguishers - Secure, in good condition, gauges indicate OK, inspected 6 monthly (Orica standard SHE-0004) & mounted correctly as per alert, inspection tag fitted.

  Yes

  No

  N/A

• Wheel Chocks - Required by AS2187.2 (Eng. Snippet 126). Ensure that retaining pins on stowage rack not seized.

  Yes

  No

  N/A

• Cleanliness and Crystalisation build ups -Should be washed regularly. Check for leaks around ANE pipe work & valves etc.

  Yes

  No

  N/A

• Bin mounted hydraulic pipes & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied.

  Yes

  No

  N/A

• SSAN compliant - Bin lids lockable.

  Yes

  No

  N/A

AN SYSTEM

• AN auger motor. Visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact, if fitted.

  Yes

  No

  N/A

• AN auger motor hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Auger hoods, visual check - Must be full length apart from metering section, bolts in place, adjusted correctly.

  Yes

  No

  N/A

• AN auger free end bearing, visual check - Clean of dirt, dust & prill, stand-off plates fitted, well greased. Guard fitted. Isolation sticker attached.

  Yes

  No

  N/A

• AN auger bearing standoff plates - Fitted.

  Yes

  No

  N/A

• AN auger end seals, visual check - In place, intact. Not leaking.

  Yes

  No

  N/A

• AN auger RPG - Securely mounted in place, working, properly sealed, Redthane belt in good order, pulley not slipping.

  Yes

  No

  N/A

• AN auger drive coupling, visual check, if fitted - In place, intact.

  Yes

  No

  N/A

• AN auger metering tube, visual check - No dents or cracks, no sign or corrosion, mounting bolts tight.

  Yes

  No

  N/A

• AN auger straightness, alignment & flights, visual check - Alignment & straightness means no rubbing or extraordinary noise.

  Yes

  No

  N/A

• AN safety signage - Visible, in good condition.

  Yes

  No

  N/A

• Hydraulic manitrol (if fitted) - Not seized, operational, signage, no leaks

  Yes

  No

  N/A

ANE SYSTEM

• ANE motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact, if fitted.

  Yes

  No

  N/A

• ANE motor hydraulic hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• ANE motor bell housing & coupling, visual check - Not dented, no signs of corrosion or buildup. Guard fitted, isolation sticker attached.

  Yes

  No

  N/A

• ANE hose & entry point - No leaks, hose undamaged, no cuts or slits, SSAN seals fitted.

  Yes

  No

  N/A

• ANE temperature probe, if fitted - In working order, properly sealed, no signs of corrosion.

  Yes

  No

  N/A

• ANE pump, visual check - Log book & 60 day checks up to date. No dents, corrosion, turns freely, no unusual noises.

  Yes

  No

  N/A

• ANE pump mounting - Secure, no corrosion to mounting feet, etc.

  Yes

  No

  N/A

• ANE pump RPG - Securely mounted in place, working, properly sealed Redthane belt in good order, pulley not slipping.

  Yes

  No

  N/A

• ANE suction pipework - No signs of corrosion, no cracks, leaks or dents.

  Yes

  No

  N/A

• ANE valves - Free to turn, not rusted in position, sealed properly, no corrosion.

  Yes

  No

  N/A

• Pressure sensor, TOTEM MMU's - Stable readout on display, legible.

  Yes

  No

  N/A

• Pump mechanic tag - Attached.

  Yes

  No

  N/A

• ANE safety signage - Visible, in good condition.

  Yes

  No

  N/A

• SSAN compliant - Tags fitted / camlocks lockable.

  Yes

  No

  N/A

• Pump ID tag - Attached.

  Yes

  No

  N/A

• Hydraulic manitrol - Not seized, operational, signage, no leaks.

  Yes

  No

  N/A

FO SYSTEM

• Process fuel pump & coupling, visual check - No major corrosion, no broken bolts, aligned correctly.

  Yes

  No

  N/A

• Process fuel pump hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Process fuel non return valve - Free of blockages, not leaking, no signs of corrosion.

  Yes

  No

  N/A

• Process fuel discharge line - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied.

  Yes

  No

  N/A

• Process fuel flow metre - Free of blockages, no signs of build up, does not restrict flow, gives steady flow indication.

  Yes

  No

  N/A

• Process fuel pump, visual check - No signs of leaks, not corroded.

  Yes

  No

  N/A

• Process fuel pump relief valve, visual check - No blockages, no signs of corrosion.

  Yes

  No

  N/A

• Process fuel suction line - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied.

  Yes

  No

  N/A

• Process fuel suction strainer, visual check - Clean & free of blockages.

  Yes

  No

  N/A

• Process fuel isolation valve, manual or automatic - Easy to turn, air actuator operative, no leaks, seals adequately.

  Yes

  No

  N/A

• Process fuel tank - No cracks, dents, corrosion or signs of leaks.

  Yes

  No

  N/A

• Process fuel tank mounting -Solid, not cracked, rubber mounts or strapping in place. No corrosion.

  Yes

  No

  N/A

• Process fuel tank roll over vent, visual check - In place & working.

  Yes

  No

  N/A

• Process fuel tank drip catcher & drain - No cracked, not blocked, clean, not full of product or dirt.

  Yes

  No

  N/A

• Process fuel tank fill system & / or quick connect - Easy to access, does not leak. Banlaw fitting not corroded & dust cap present.

  Yes

  No

  N/A

• Process fuel dye injection pump if fitted - No signs of leaks, pump functional, mount secure and in good condition.

  Yes

  No

  N/A

• Process fuel tank contents signage - Easy to read, not scratched off or covered in mud and dirt.

  Yes

  No

  N/A

• Hydraulic manitrol (if fitted) - Not seized, operational, signage, no leaks.

  Yes

  No

  N/A

PRODUCT PUMP

• PP motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact.

  Yes

  No

  N/A

• PP chain drive & guard - Chain in good condition, no broken links, well greased & oiled, guard secure & undamaged.

  Yes

  No

  N/A

• PP motor hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Product pump, visual check - Log book & 60 day checks up to date. No corrosion, turns freely, no unusual noises.

  Yes

  No

  N/A

• Product pump mounting - Secure, no corrosion to mounting feet etc. New style mounting plate fitted, check split pins on pivot point.

  Yes

  No

  N/A

• Product pump RPG - Securely mounted in place, working, properly sealed, Redthane belt in good order, pulley not slipping.

  Yes

  No

  N/A

• Product hopper - Undamaged, no holes or cracks, no sharp edges or corners, lid fitted & operates correctly.

  Yes

  No

  N/A

• Blowdown system - In working order.

  Yes

  No

  N/A

• PP pressure indication - Should be indication accurately.

  Yes

  No

  N/A

• PP stand pipe - Secure, no leaks or corrosion.

  Yes

  No

  N/A

• Pressure sensor, TOTEM MMU's - Stable readout on display, legible

  Yes

  No

  N/A

• Pump mechanic tag - Attached.

  Yes

  No

  N/A

• Pump ID tag - Attached

  Yes

  No

  N/A

• Temperature probe - Condition.

  Yes

  No

  N/A

• 3" ball valve operation / water changeover - Operable, no leaks.

  Yes

  No

  N/A

• Hydraulic manitrol (if fitted) - Not seized, operational, signage, no leaks.

  Yes

  No

  N/A

CA SYSTEM

• CA1 electric motor & wiring, visual check - In good condition, no signs of damage, corrosion or excessive wear, cabinet clean.

  Yes

  No

  N/A

• CA1 pump - In working order, correctly aligned, no leaks, free of build up, corrosion, output steady & of sufficient volume.

  Yes

  No

  N/A

• CA1 pump cabinet - Secure, hinges attached & catches operate correctly, free from build up of crystalised product & / or dirt.

  Yes

  No

  N/A

• CA1 tank - No cracks, dents, corrosion, or signs of leaks.

  Yes

  No

  N/A

• CA1 tank mounting - Solid, not cracked, rubber mounts or strapping in place. No corrosion.

  Yes

  No

  N/A

• CA1 tank breather - In place and working. Clean, not blocked.

  Yes

  No

  N/A

• CA1 tank level stick / sightglass - In place, intact, level visible.

  Yes

  No

  N/A

• CA1 tank fill system - Easy to access, does not leak, correct fittings.

  Yes

  No

  N/A

• CA1 tank contents signage - Easy to read, not scratched off or covered in mud & dirt.

  Yes

  No

  N/A

• CA1 isolation valve - Able to turn freely, does not leak, handle not bent.

  Yes

  No

  N/A

• CA1 suction strainer - Clean & free of blockages, does not leak.

  Yes

  No

  N/A

• CA1 non return valves - No blockages, plumbed correctly.

  Yes

  No

  N/A

• CA1 hoses & fittings - Hoses free of cuts & kinks, not rubbing or hanging down, no blockages. Fittings not corroded or leaking .

  Yes

  No

  N/A

• CA1 hoses & fittings labelled - If applicable.

  Yes

  No

  N/A

• CA1 flow metre - Free of build up, not restricting flow, steady output, no corrosion & sealed.

  Yes

  No

  N/A

• CA2 electric motor & wiring, visual check - In good condition, no signs of damage, corrosion or excessive wear, cabinet clean

  Yes

  No

  N/A

• CA2 pump - In working order, correctly aligned, no leaks, free of build up, corrosion, output steady & of sufficient volume

  Yes

  No

  N/A

• CA2 pump cabinet - Secure, hinges attached & catches operate correctly, free from build up of crystalised product & / or dirt.

  Yes

  No

  N/A

• CA2 tank - No cracks, dents, corrosion, or signs of leaks.

  Yes

  No

  N/A

• CA2 tank mounting - Solid, not cracked, rubber mounts or strapping in place. No corrosion.

  Yes

  No

  N/A

• CA2 tank breather - In place and working. Clean, not blocked.

  Yes

  No

  N/A

• CA2 tank level stick / sightglass - In place, intact, level visible.

  Yes

  No

  N/A

• CA2 tank fill system - Easy to access, does not leak, correct fittings.

  Yes

  No

  N/A

• CA2 tank contents signage - Easy to read, not scratched off or covered in mud & dirt.

  Yes

  No

  N/A

• CA2 isolation valve - Able to turn freely, does not leak, handle not bent.

  Yes

  No

  N/A

• CA2 suction strainer - Clean & free of blockages, does not leak.

  Yes

  No

  N/A

• CA2 non return valves - No blockages, plumbed correctly.

  Yes

  No

  N/A

• CA2 hoses & fittings - Hoses free of cuts & kinks, not rubbing or hanging down, no blockages. Fittings not corroded or leaking.

  Yes

  No

  N/A

• CA2 hoses & fittings labelled - If applicable.

  Yes

  No

  N/A

• CA2 flow metre & wiring - Free of build up, not restricting flow, steady output, no corrosion & sealed.

  Yes

  No

  N/A

• Chem adds flow metre cabinet - Secure sealed, not broken or cracked.

  Yes

  No

  N/A

• Chem adds mixing block - Remove strip & clean, ensure all crystalised product is removed from internal areas of the 3 check valves.

  Yes

  No

  N/A

WATER SYSTEM

• Water pump motor & coupling, visual check - No major corrosion, no broken bolts, aligned correctly.

  Yes

  No

  N/A

• Water pump motor hose & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Water pump - In working order, no corrosion, check oil level.

  Yes

  No

  N/A

• Water pump hoses & fittings - No leaks, free of blockages, kinks & corrosion.

  Yes

  No

  N/A

• Water flow metre & wiring - Free of build up, not restricting flow, steady output, wiring connectors in good order no internal damage.

  Yes

  No

  N/A

• Water suction line & strainer - No blockages, clean.

  Yes

  No

  N/A

• Main water injection head & non return valves - Clean & free of blockages.

  Yes

  No

  N/A

• 25mm water injection head & non return valves - Clean & free of blockages.

  Yes

  No

  N/A

• Water tank - No cracks, dents, corrosion, or signs of leaks

  Yes

  No

  N/A

• Water tank mounting - Solid, not cracked, rubber mounts or strapping in place. No corrosion. top retainer bolts not done up tight on water tank, bolts have lock nuts & pins.

  Yes

  No

  N/A

• Water tank breather - In place & working.

  Yes

  No

  N/A

• Water tank fill system (top & bottom) - Easy to access, does not leak.

  Yes

  No

  N/A

• Water tank contents signage - Easy to read, not scratched off or covered in mud & dirt.

  Yes

  No

  N/A

• Washdown valve & actuator - In working order, quick response time, no leaks, check nuts are nyloc.

  Yes

  No

  N/A

• Handwash valve - Valve free to turn, does not leak, labelled not for drinking, handwash only.

  Yes

  No

  N/A

• Hydraulic manitrol (if fitted) - Not seized, operational, signage, no leaks.

  Yes

  No

  N/A

INCLINE AUGER

• IA motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact.

  Yes

  No

  N/A

• IA hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Incline auger bell housing - Not dented, no signs of corrosion or buildup. Isolation sticker attached.

  Yes

  No

  N/A

• Incline auger drive end bearing, visual check - All bearings must have required sealing, greasing access & standoff plates fitted.

  Yes

  No

  N/A

• Incline auger drive coupling, visual check - Incline auger drive coupling, visual check.

  Yes

  No

  N/A

• Incline auger free end bearing, visual check - Clean of dirt & dust & prill, well greased. Standoff plates fitted. Guard fitted. Isolation sticker attached.

  Yes

  No

  N/A

• Incline auger bearing standoff plates - Fitted.

  Yes

  No

  N/A

• Incline auger end seals, visual check - In place, intact. Not leaking

  Yes

  No

  N/A

• Incline auger tube, visual check - No dents or cracks, no sign of corrosion.

  Yes

  No

  N/A

• Incline / DA transition inspection hatch - In place, intact, isolation sticker present, no AN leakage

  Yes

  No

  N/A

• Incline auger bottom hatch - No dents or cracks, no sign of corrosion. Lockable for SSAN. Slide must close properly.

  Yes

  No

  N/A

• Incline auger transition hatch signage - Clearly visible, not worn or covered in mud & dirt.

  Yes

  No

  N/A

• incline auger support bracket - No cracks or corrosion, not bent.

  Yes

  No

  N/A

• Incline auger straightness, alignment & flights, visual check - Alignment & straightness means no rubbing or unusual noise.

  Yes

  No

  N/A

DISCHARGE AUGER

• Discharge auger motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact.

  Yes

  No

  N/A

• DA hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Discharge auger drive end bearing, visual check - Clean of dirt & dust & prill, standoff plates fitted, well greased.

  Yes

  No

  N/A

• Discharge auger free end bearing, visual check - Clean of dirt & dust & prill, standoff plates fitted, well greased. Guard fitted. Isolation sticker attached.

  Yes

  No

  N/A

• Discharge auger bearing standoff plates - Fitted.

  Yes

  No

  N/A

• Discharge auger end seals, visual check - In place, intact. Not leaking

  Yes

  No

  N/A

• Discharge auger bell housing - Not dented, no signs of corrosion or buildup. Isolation sticker attached.

  Yes

  No

  N/A

• Discharge auger drive coupling, visual check - In place, intact

  Yes

  No

  N/A

• Discharge auger free end shaft guard - In place, intact, isolation sticker present.

  Yes

  No

  N/A

• Discharge auger tube, visual check - No dents or cracks, no bends or sign of corrosion.

  Yes

  No

  N/A

• Discharge auger straightness, alignment & flights, visual check - Alignment and straightness means no rubbing or unusual noises.

  Yes

  No

  N/A

• DA mounted hydraulic pipes & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Discharge auger sock system, if fitted - Sock in good condition, no tears or holes.

  Yes

  No

  N/A

• Discharge auger signage - Clear & easy to read. Isolation stickers attached. Not worn or covered in mud.

  Yes

  No

  N/A

• DA slew motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly, coupling intact.

  Yes

  No

  N/A

• DA gearbox - Good condition, no leaks, has oil.

  Yes

  No

  N/A

• DA slew motor hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Discharge auger pivot cradle - No dents or cracks, no sign of corrosion. Gearbox & motor bolts present & secure.

  Yes

  No

  N/A

• Discharge auger stowage rack - No dents or cracks, no sign of corrosion.

  Yes

  No

  N/A

• Discharge auger transport locking - Chain securely mounted, good clasp.

  Yes

  No

  N/A

• DA lift ram - No major corrosion, no broken bolts or pins, aligned correctly.

  Yes

  No

  N/A

• DA lift ram hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Discharge auger slew chain / arm - No cracks or signs of corrosion, 'D' shackles lockwired, correct type and diameter.

  Yes

  No

  N/A

• Discharge auger pipe racks - Not bent or broken, check process stop button bracket.

  Yes

  No

  N/A

HOSE REELS

• Hose reel motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly.

  Yes

  No

  N/A

• Hose reel gearbox / brake, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly. Brake applies positively.

  Yes

  No

  N/A

• Hose reel hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Hose reel drum - Should be undamaged, free to turn, uncorroded.

  Yes

  No

  N/A

• Hose reel guard - In place, no damage.

  Yes

  No

  N/A

• Hose boom cylinder - No major corrosion, no broken bolts or pins, aligned correctly, no leaks.

  Yes

  No

  N/A

• Hose boom cylinder hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings.

  Yes

  No

  N/A

• Hose reel hydraulic manifold, valves & wiring - Secure, no leaks, wiring secure & in good order, signage on cabinet.

  Yes

  No

  N/A

• Hose reel hydraulic cabinet - Not damaged, secure, secondary latches present, gasket in place, free from oil & dirt buildup, signage.

  Yes

  No

  N/A

• Bull hose - No splits, leaks or dents, firmly attached with hose clamps.

  Yes

  No

  N/A

• Hose changeover mechanism - In working order, changeover should be quick.

  Yes

  No

  N/A

• Main product hose - Should remain wound & secure in transit.

  Yes

  No

  N/A

• Rotary union - No signs of leaks, free to turn.

  Yes

  No

  N/A

• Hose diffuser - Clamps secure, undamaged.

  Yes

  No

  N/A

• Lead weight - Should be intact & not restrict flow of product or hose movement, not worn, split pin in nut present.

  Yes

  No

  N/A

• Hose end stowage - Lead weight should not be able to swing around, sealed to prevent leaks & secure.

  Yes

  No

  N/A

• Hose reel frame & mounting - Mounting secure, no corrosion or cracks, frame undamaged.

  Yes

  No

  N/A

• Hose boom - Unrestricted movement, well greased, no cracks & corrosion, check pivot pins & bushes.

  Yes

  No

  N/A

• Hose boom securing chain - D shackles fitted & lockwired, chain links in good condition, snap clasp in good condition

  Yes

  No

  N/A

• Hose boom rollers - Free to turn, undamaged.

  Yes

  No

  N/A

• Hose wiper - Should not restrict hose movement.

  Yes

  No

  N/A

• 25mm milk fittings - Properly sealed, have end cap.

  Yes

  No

  N/A

• 25mm hose - No splits or cuts, of the correct type

  Yes

  No

  N/A

• 25mm hose stowage reel - Should remain wound & secure in transit, no crack or corrosion, bearings OK & greased, travel lock operational.

  Yes

  No

  N/A

HYDRAULIC SYSTEM

• Denso tape fitted to all fittings - AN, ANE, FO, WTR, HR, DA, IA, PP, ROBL, DA Slew motors, DA Lift Cylinder, Manifolds (HR, Front left, front right and rear).

  Yes

  No

  N/A

• PTO splitter box if fitted - Oil level, leaks.

  Yes

  No

  N/A

• Step up box - Oil level OK, no leaks, no excessive noise.

  Yes

  No

  N/A

• LHS pump or load sense pump - No leaks, pressure OK, no noises or signs of corrosion.

  Yes

  No

  N/A

• RHS pump or pressure compensated pump - No leaks, pressure OK, no noises or signs of corrosion. Herschman plug & coil sealed for Series IV MMU's.

  Yes

  No

  N/A

• Boost pump - No leaks, pressure OK, no noises or signs of corrosion.

  Yes

  No

  N/A

• Pumps hydraulic hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied.

  Yes

  No

  N/A

• Hydraulic tank - No cracks, dents, corrosion or signs of leaks. Level visible in sightglass.

  Yes

  No

  N/A

• Hydraulic tank mounting - Solid, not cracked, rubber mounts or strapping in place. No corrosion.

  Yes

  No

  N/A

• Hydraulic tank contents signage - easy to read, not scratched of or covered in mud or dirt.

  Yes

  No

  N/A

• Hydraulic oil change system - Should be a separate filtered pumping system

  Yes

  No

  N/A

• Hydraulic pressure filter - Clean, in place, good seal, no corrosion

  Yes

  No

  N/A

• Low pressure filters - Clean, in place, good seal, no corrosion

  Yes

  No

  N/A

• Hydraulic filter hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied

  Yes

  No

  N/A

• Hydraulic cooler(s) - Working, flow through coolers is present (temp. change in hoses). Fans securely mounted

  Yes

  No

  N/A

• Hydraulic coolers hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied

  Yes

  No

  N/A

• RHS forward hydraulic manifold & valves - Clean, no signs of leaks, no noises.

  Yes

  No

  N/A

• RHS forward hydraulic cabinet - Clean, no signs of leaks, no noises, door or cover seals intact. Pins present in latches. Wiring secure & in good order, labels.

  Yes

  No

  N/A

• LHS forward hydraulic manifold & valves - Clean, no signs of leaks, no noises

  Yes

  No

  N/A

• LHS forward hydraulic cabinet - Clean, no signs of leaks, no noises, door or cover seals intact. Pins present in latches. Wiring secure & in good order, labels.

  Yes

  No

  N/A

• Rear hydraulic manifold & valve - Clean, no signs of leaks, no noises.

  Yes

  No

  N/A

• Rear hydraulic cabinet - Clean, no signs of leaks, no noises, door seals intact. Latches operate correctly, secondary latches fitted. Wiring OK.

  Yes

  No

  N/A

• Hydraulic manifold hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied.

  Yes

  No

  N/A

• Load sense & P/Compensated gauges, Series IV MMU's - Operating correctly, secure & not leaking.

  Yes

  No

  N/A

• Load sense & P/Comp. displays, Series V MMU's - Reading correctly, legible.

  Yes

  No

  N/A

• Discharge Auger slew pressure compensator - Set Correctly.

  Yes

  No

  N/A

• Auger slew speed - Slew speed within allowable limits.

  Yes

  No

  N/A

• All relief valves - Check as per specifications.

  Yes

  No

  N/A

AIR SYSTEM

• Air valves - No leaks, signage, no corrosion, Herschman plugs (seal & screw)

  Yes

  No

  N/A

• Water tap - Clear, drain

  Yes

  No

  N/A

• Lubricator - Has correct oil

  Yes

  No

  N/A

• Holdback valve - Valve in place and correct location, no corrosion, Hose and fittings in good condition

  Yes

  No

  N/A

ELECTRICAL SYSTEM

• Battery Isolator - Should work properly, make sure ON & OFF are visible, UV cover fitted, positive isolation device fitted, signage visible.

  Yes

  No

  N/A

• Roll over sensor - Must trip the Battery Isolator when tested past 60 degrees. Must have no signs of corrosion or fatigue on mounting base.

  Yes

  No

  N/A

• In cab emergency stop - Must shut down engine & battery isolator, clearly labelled

  Yes

  No

  N/A

• Rear emergency stop - Must shut down engine & battery isolator, clearly labelled, sealed, enclosure intact

  Yes

  No

  N/A

• Auger Mounted Emergency Stop - Must Isolate power to the process control system, clearly labelled, sealed, enclosure intact.

  Yes

  No

  N/A

• Auger mounted process stop - Must shut down process, clearly labelled, sealed, enclosure intact.

  Yes

  No

  N/A

• Side forward electrical panel if fitted. FM's etc - Seal & mounting are important, switches & displays operate correctly, clean, wiring & components secure & in good order.

  Yes

  No

  N/A

• Side forward electrical panel terminal strips & wiring if fitted - In good condition, not brittle, plugs intact, no corrosion.

  Yes

  No

  N/A

• Rear electrical panel if fitted. HM's etc - Seal & mounting are important, switches & displays operate correctly, clean, wiring & components secure & in good order

  Yes

  No

  N/A

• Rear electrical panel terminal strips & wiring if fitted - In good condition, not brittle, plugs intact, no corrosion

  Yes

  No

  N/A

• MMU & panel fuses - Secure, no corrosion

  Yes

  No

  N/A

• Cab exit electrical conduits - Note all wiring rear of the cab must be in conduits.

  Yes

  No

  N/A

• LHS electrical conduits - Note all wiring rear of the cab must be in conduits

  Yes

  No

  N/A

• RHS electrical conduits - Note all wiring rear of the cab must be in conduits.

  Yes

  No

  N/A

• Rear of cab electrical conduits - Note all wiring rear of the cab must be in conduits

  Yes

  No

  N/A

• Flashing amber light - Must operate correctly, wiring secure & in good order

  Yes

  No

  N/A

• Reversing beeper - Must operate correctly, wiring secure & in good order

  Yes

  No

  N/A

• Work lights - Must operate correctly, wiring secure & in good order

  Yes

  No

  N/A

• Proximity switches - Bin lid and hand rail switches working, no corrosion, conduit OK

  Yes

  No

  N/A

• Remote opening bids control box - Enclosure intact, all buttons clearly labelled

  Yes

  No

  N/A

• Hydraulic cabinet wiring - OK, Herschman plugs sealed & screwed

  Yes

  No

  N/A

• TOTEM GUI - Secure, can be locked in up position, touch screen & tablet PC legible & undamaged, wiring plugs secure & has alert mod been carried out

  Yes

  No

  N/A

• TOTEM Cabinet - Secure, latches in place, hinges secure. Think I/O & components secure, clean, wiring secure & in good order & has alert mod been carried out

  Yes

  No

  N/A

• PLC panel & cabinet - Cabinet secure, panel clean, switches & pots operative, readouts legible & undamaged, wiring secure & in good order & has alert mod been carried out

  Yes

  No

  N/A

• CPU Battery - Change out the CPU Battery

  Yes

  No

  N/A

• Hose reel controller / aux panel - Secure, switches & pots operative

  Yes

  No

  N/A

• ISIC GUI - Secure, can be locked in up position, IDM & UDM legible, buttons not worn, wiring plugs secure.

  Yes

  No

  N/A

• ISIC esky - Secure, latches in place, hinges secure

  Yes

  No

  N/A

• Parker card rack, DCU & CCU - Secure, required cards in place, no loose screws or dirt in rack, wiring & connectors secure & in good order.

  Yes

  No

  N/A

• Seekers - Secure, operational

  Yes

  No

  N/A

• Pump timer - Ensure the pump timer alarms after 5 minutes and shuts down after 6 minutes

  Yes

  No

  N/A

BATTERY

• Battery Lid Security - Holding Straps not broken and free of cracks

  Yes

  No

  N/A

• Battery Lid clearance to Battery - Battery Lid to be clear of battery terminals and leads

  Yes

  No

  N/A

• Battery Lid Insulation - Insulation not damaged or worn through

  Yes

  No

  N/A

• Battery Security - Battery Hold Down Straps fitted correctly

  Yes

  No

  N/A

• Battery Corrosion - Battery terminals and area free of corrosion

  Yes

  No

  N/A

• ERS Tag on Battery Positive Lead Attached - ERS Tag to be fitted to Positive Battery Lead

  Yes

  No

  N/A

• Battery Terminals - Check battery terminals to ensure battery termianls have insulators on them and the cable leads

  Yes

  No

  N/A

• Battery Box Cover - Check battery box to ensure it is not damaged

  Yes

  No

  N/A

ANFO BLOWER SYSTEM

• Hose reel motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly

  Yes

  No

  N/A

• Hose reel hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied

  Yes

  No

  N/A

• Hose reel drum - Should be undamaged, free to turn, uncorroded

  Yes

  No

  N/A

• Hose reel secondary restraint - In place, no damage

  Yes

  No

  N/A

• Hose reel control manifold - Operational, Denso tape, signage

  Yes

  No

  N/A

• Hose - In place, good condition, approved hose

  Yes

  No

  N/A

• Hose camlocks - Operational

  Yes

  No

  N/A

• Blower motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly

  Yes

  No

  N/A

• Hose reel hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied

  Yes

  No

  N/A

• Blower filter - Check for cleanliness

  Yes

  No

  N/A

• Blower - Operational, mounted securely, oil level correct

  Yes

  No

  N/A

• Rotary feeder motor, visual check - No major corrosion, no leaks, no broken bolts, aligned correctly

  Yes

  No

  N/A

• Rotary feeder hoses & fittings - No signs of leaks, no splits in hoses, cracks or corrosion in fittings, Denso tape applied

  Yes

  No

  N/A

• Rotary feeder transition gate / handle - Operational, transition seal, signage

  Yes

  No

  N/A

• Cyclone - Fitted, securing bracket serviceable, secondary restraint operational

  Yes

  No

  N/A

PUMP PROTECTION

• Pump protection - Controller secure in esky, panel secure, buttons not worn, legible, wiring & connectors secure & in good order.

  Yes

  No

  N/A

• System check - Green light only.Press test - all lights+buzzer. Controller operative

  Yes

  No

  N/A

• ANE Pressure transmitter checks - Remove plug of Tx, fast flash of relevant red indicator.

  Yes

  No

  N/A

• ANE Temperature transmitter checks - Remove plug of Tx, fast flash of relevant red indicator.

  Yes

  No

  N/A

• ANE electrical conduits - Note all wiring rear of the cab must be in conduits

  Yes

  No

  N/A

• PP Pressure transmitter checks - Remove plug of Tx, fast flash of relevant red indicator.

  Yes

  No

  N/A

• PP Temperature transmitter checks - Remove plug of Tx, fast flash of relevant red indicator.

  Yes

  No

  N/A

• PP electrical conduits - Note all wiring rear of the cab must be in conduits

  Yes

  No

  N/A

• Thermofuses - Ensure in place, bores clean, shields in place, not leaking, compliance with log book

  Yes

  No

  N/A

• Timeout alarms & shutdowns, Series IV & V MMU's - Ensure time out trips

  Yes

  No

  N/A

• ANE & PP audible alarms for low & high pressure if fitted - Check operation

  Yes

  No

  N/A

QUALITY EQUIPMENT

• 5kg scales - In calibration, working

  Yes

  No

  N/A

• 2kg test weight - In calibration.

  Yes

  No

  N/A

• 2 density cups - In calibration.

  Yes

  No

  N/A

• 25kg hanging scales - In calibration, working

  Yes

  No

  N/A

• 100C thermometre - In calibration, working

  Yes

  No

  N/A