BMP Shop Safety Inspection

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Immediate Action Items

• Is there any immediately dangerous to life or health condition in the shop - must work be stopped to prevent an incident?

  Yes

  No

  N/A

• Is there a program in this shop which needs implementation support?

  Yes

  No

  N/A

Record Keeping & Information

• Equipment logs being maintained and turned in appropriately?

  Yes

  No

  N/A

• Shop records are up to date including confined space, incident documentation, etc.?

  Yes

  No

  N/A

• Shop safety reference materials posted or available?

  Yes

  No

  N/A

Fire Protection

• Are all exits clear for emergency egress?

  Yes

  No

  N/A

• Are muster points and egress routes posted or well known by the shop employees?

  Yes

  No

  N/A

• Are fire extinguishers in place and inspected?

  Yes

  No

  N/A

• Are fire markings correct including column painting and exits and not exit markings?

  Yes

  No

  N/A

Housekeeping & Workspace Organization

• Are walkways clear and free of trip hazards?

  Yes

  No

  N/A

• Are tools being maintained appropriately?

  Yes

  No

  N/A

• Are materials positioned to eliminate excessive intersections or dangerous body positions?

  Yes

  No

  N/A

LOTO & Machine Guarding

• Is there any equipment which is in a LOTO condition?

  Yes

  No

  N/A

• Do the LOTO conditions meet BMP guidelines?

  Yes

  No

  N/A

• Is there any equipment which needs to be in an LOTO condition, is there any equipment which needs removed from service?

  Yes

  No

  N/A

• Are all moving parts on machines guarded?

  Yes

  No

  N/A

• Are exposed parts adequately insulated?

  Yes

  No

  N/A

• Do any permanent objects need guarded, protected, or marked to prevent incidents?

  Yes

  No

  N/A

Material Handling

• Are all cranes functioning properly?

  Yes

  No

  N/A

• All shop forklifts, skid steer, or other powered vehicles operating correctly?

  Yes

  No

  N/A

• Are conveyance systems functioning correctly?

  Yes

  No

  N/A

Manual Work Practices

• Are manually lifted parts positioned in logical locations?

  Yes

  No

  N/A

• Are manually lifted parts being lifted correctly?

  Yes

  No

  N/A

• Do employees know or understand lifting techniques and object weights?

  Yes

  No

  N/A

• Are manual processes being performed correctly (fitting, cutting, welding, etc)?

  Yes

  No

  N/A

• Do employees understand correct work processes, body positioning, tool use, etc.?

  Yes

  No

  N/A

• Are tools being used correctly and for the intended purposes?

  Yes

  No

  N/A

• Are tools in good working order and properly maintained?

  Yes

  No

  N/A

• Is hot work being performed safely?

  Yes

  No

  N/A

Confined Space Program

• Are the six steps for entry being followed (monitoring, marking, logging, ventilation, respirator use, communication plan)?

  Yes

  No

  N/A

• Is there any equipment deficiency which needs remedied?

  Yes

  No

  N/A

• Do shop employees understand the rules and application of the program?

  Yes

  No

  N/A

• Is additional training needed?

  Yes

  No

  N/A

Work At Heights

• Is fall protection being utilized appropriately?<br>

  Yes

  No

  N/A

• Is a fall prevention method available which could eliminate the use of fall protection?

  Yes

  No

  N/A

• What methods are available for consideration? What can be done to improve the area?

  Yes

  No

  N/A

• Are ladders in good condition and being used appropriately?

  Yes

  No

  N/A

• What deficiencies exist and what can be done to improve the conditions

  Yes

  No

  N/A

• Are scaffolds being used correctly?

  Yes

  No

  N/A

• What deficiencies exist and what can be Donetsk o remedy the situation?

  Yes

  No

  N/A

• What tools, equipment, or devices are needed to improve conditions?

  Yes

  No

  N/A

PPE Program

• Is basic plant PPE in use?

  Yes

  No

  N/A

• Is hot work PPE (FR) being used correctly?

  Yes

  No

  N/A

• Is shop specific equipment being used correctly?

  Yes

  No

  N/A