CBP Palatka 6S Audit Template

• Audit Title

• Conducted on

  Date

• Prepared by

• Area

  Select Active storage Mill/Wet additives room Paper machine, wet end and belt 1 Belt line 2-6 and Knife Dryer and Riser machine Take off Men's area. kitchen and closets Common area - A Common area -B Warehouse Receiving Loading area Tarping Area Washdown pit Propane filling station Stores maintenance shop MCC Rooms Lube area Weld shop and Compressor room maintenance parking and dumpsters Forklift/mobile equipment parking

  • Active storage
  • Mill/Wet additives room
  • Paper machine, wet end and belt 1
  • Belt line 2-6 and Knife
  • Dryer and Riser machine
  • Take off
  • Men's area.
  • kitchen and closets
  • Common area - A
  • Common area -B
  • Warehouse
  • Receiving
  • Loading area
  • Tarping Area
  • Washdown pit
  • Propane filling station
  • Stores
  • maintenance shop
  • MCC Rooms
  • Lube area
  • Weld shop and Compressor room
  • maintenance parking and dumpsters
  • Forklift/mobile equipment parking

Sorting Eliminate all unnecessary tools, parts. Go through all tools, materials, and so forth in the plant and work area. Keep only essential items and eliminate what is not required, prioritizing things per requirements and keeping them in easily-accessible places. Everything else is stored or discarded.

• General clutter. Are all items necessary?

  Yes

  No

  N/A

• Score

• Are work documents available, clean and updated?

  Yes

  No

  N/A

• Score

Straightening Arrange the work, workers, equipment, parts, and instructions in such a way that the work flows free of waste through the value added tasks with a division of labour necessary to meet demand.

• Are all tools in proper place?

  Yes

  No

  N/A

• Score

• Are staging and storage areas clearly marked and being used?

  Yes

  No

  N/A

• Score

Systematic cleaning (housekeeping) Clean the workspace and all equipment, and keep it clean, tidy and organized.

• Is the area clean? Floors swept, trash picked up?

  Yes

  No

  N/A

• Score

• Are area corners and below stairwells free of clutter?

  Yes

  No

  N/A

• Score

• Is equipment, guards and handrails clean and painted?

  Yes

  No

  N/A

• Score

Standardize Ensure uniform procedures and setups throughout the operation to promote interchangeability.

• Are all repeat items taken care of?

  Yes

  No

  N/A

• Score

• Are completed items being completed across teams?

  Yes

  No

  N/A

• Score

Sustain Ensure disciplined adherence to rules and procedures to prevent backsliding.

• Is all signage adequate and displayed properly?

  Yes

  No

  N/A

• Score

• Is previous audit posted with completion of identified items marked?

  Yes

  No

  N/A

Safety Hazards and exposures

• Are exits and fire extinguishers clear of obstructions?

  Yes

  No

  N/A

• Score

• Is all PPE being used and functioning?

  Yes

  No

  N/A

• Score

• Are all walkways clear and clean?

  Yes

  No

  N/A

• Score

• Are all fire extinguishers inspected and properly charged?

  Yes

  No

  N/A

• Score

• Is all mobile equipment operating safely, in good condition and with preshift inspections completed?

  Yes

  No

  N/A

• Score

• Are all electrical panels, switches and MCC's labeled and clear of obstructions?

  Yes

  No

  N/A

• Score

• Are all hazardous materials,containers, process tanks and squeeze/spray bottles properly stored and labeled?

  Yes

  No

  N/A

• Score

• Is all guarding in place, bolted and functioning properly?

  Yes

  No

  N/A

• Score

• Signature

  Sign