CDC Monthly Plant Audit

• Conducted on

  Date

• Prepared by

Emergencies

• Are exit paths clear, are evacuation routes marked and are the exit doors operable?<br>

  Yes

  No

  N/A

Fire

• Are fire extinguishers available, are they current and tagged?

  Yes

  No

  N/A

Work Areas

• Are they in a good state of repair, is there evidence of electrical equipment overheating? Are all the lights functional? Is the floor clear of any trip hazards, clean and dry?

  Yes

  No

  N/A

Employees

• Is PPE being utilized? Are eye wash stations available and in good condition,not expired? Are there any spill hazards, are solder pots a safe distance from the table edge? Are flammable/dangerous chemicals not in a cabinet or clearly marked? Is there any boxes at risk of falling from shelves?<br>

  Yes

  No

  N/A

Building

• Are exterior walkways in good physical condition?, is lighting adequate, are evacuation meeting points marked clearly? Are there any building repairs needed?<br>

  Yes

  No

  N/A

SORT

• The areas are clear of all unnecessary tooling, equipment and material?

  Yes

  No

  N/A

• All current used items are clearly marked?

  Yes

  No

  N/A

• All items are arranged in a safe, organized manner that will also protect from damage?

  Yes

  No

  N/A

• All current material(raw/wip/finished) is clearly identified?

  Yes

  No

  N/A

SET IN ORDER

• Walkways clearly defined?

  Yes

  No

  N/A

• Container areas are clearly defined and containers marked?

  Yes

  No

  N/A

• Frequently used tooling, fixtures, etc. are stored in an appropriate area

  Yes

  No

  N/A

• Frequently used tooling, equipment, materials are within easy reach of operator. Areas are clearly marked/defined?

  Yes

  No

  N/A

SHINE

• All walkways and access areas are clear from obstructions. oil, trash and spills?

  Yes

  No

  N/A

• All equipment is kept in a clean and well maintained state?

  Yes

  No

  N/A

• All waste material is controlled in a safe manner?

  Yes

  No

  N/A

STANDARDIZE

• Sufficient signs and instructions are available in the working areas and are clearly displayed?

  Yes

  No

  N/A

• Visual standards for workstations are displayed and followed?

  Yes

  No

  N/A

• Working environment is safe, well lit and PPE is provided and utilized?

  Yes

  No

  N/A

• Issues are reported and actions are taken?

  Yes

  No

  N/A

SUSTAIN

• Employees are aware of all current 5S requirements with regard to their role in achieving them?

  Yes

  No

  N/A

• Resources are made available to maintain these 5S standards?

  Yes

  No

  N/A

• Previous audits are carried out and results are on display?

  Yes

  No

  N/A

• Recommendations or required actions have been implemented/maintained since the last audit?

  Yes

  No

  N/A

Overproduction

• Are batch sizes too large? Are we producing more than is required? Do orders start before they need to?

  No

  Yes

Waiting

• Is production waiting on material, machines or quality checks? Is WIP excessive? Are operators waiting for work?

  No

  Yes

Transport

• Is there any unnecessary moving or handling of parts? Are raw materials quantities not matching production quantities? Is material stored a long way from point of use?

  No

  Yes

Process

• Are we using incorrect equipment? Is there unneeded operations being performed? Bottlenecks? Are the operations unbalanced?

  No

  Yes

Inventory

• Is there excessive stockpiles of finished goods? Is there excessive WIP? Is there excessive raw materials?

  No

  Yes

Operator Movements

• Is there useless motion:<br>Looking for tools, materials, etc.<br>Walking<br>Bending<br>Double Handling

  No

  Yes

Defects

• Is there excessive scrap, rework, delay due to defects/questions? Is there re-inspection being performed, overtime to meet demand due to poor quality?

  No

  Yes

• Walk the bulk material storage areas and identify any bulk material that needs to be ordered, this includes but is not limited to:
  Simple Green
  IPA
  Bath Media
  Labels(Inventory/finished goods)
  Boxes

.

• Part Number

• Quantity and unit of measure needed to order

• Need by Date

  Date