Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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PO or Contract number:
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Contact:
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Phone#
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Email
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Picture of vehicle
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Picture of VIN
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Picture of license plate
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Year
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Make
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Model
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Body number
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Miles
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Labeling Blue “CNG” diamond label made of reflective durable material with minimum size of 4.7″ x 3.3″ must be on vertical surface on the lower right rear of the vehicle, but not on the bumper, to alert first responders of high pressure gas fuel system. Labels at fuel fill receptacle and in engine compartment must provide information as to system working pressure, tank expiration, next inspection date. [NFPA-52 Section 6.11]
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- Rear CNG Decal yes
- Rear CNG Decal no
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- Label at fuel fill receptacle yes
- Label at Engine compartment yes
- Label at fuel fill receptacle no
- label at Engine compartment no
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Note:
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Mounted location of the CNG Tanks:
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Shielding Tanks Tanks must be protected from road hazards, loading, unloading, direct sunlight, exhaust heat, accidental cargo leakage. Shield must not directly contact tank nor trap solid materials or liquids. Cylinders & valves must be shielded with minimum 9 inches road clearance when tires are deflated and cannot be located ahead of the front axle or behind the rear bumper attachment. Must be transversely mounted if behind rear axle. [NFPA-52 Section 6.3]
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CNG Tank Inspection:
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Tank Inspection & Expiration CNG fuel tanks must be US Dept. of Transportation (DOT) approved. As the structural integrity of CNG tanks degrade over time, all tanks are required to have an expiration label. Do not continue to use expired cylinders! CNG tanks and fuel systems must also be visually inspected after a motor vehicle accident or fire and at least every 36 months or 36,000 miles, whichever comes first, for damage and deterioration per DOT regulation FMVSS 304. CSA-certified inspector. Cylinder life cannot be extended. Expired cylinders must be removed from service. [Ref. NFPA-52 Section 4.4]
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CNG Tank Information:
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Tank expiration date
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Last known inspection date?
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CNG Tank inspection items:
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Cylinder & mounting bracket are clean NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder installation compliant with NFPA-52
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Minimum 0.5" clearance around cylinder & 3/8" from shields NFPA 3-3 CGA 7.4.1
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Rubber mounting pads in place and in good condition NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder firmly restrained by the brackets NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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ALL the bracket securing bolts present and tight NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Bracket & strap bolts torqued to proper specifications NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Mounting brackets in good condition NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Mounting bracket area free of damage NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Check bracket to vehicle mounting for signs of stress NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Brackets and straps corrosion free NFPA 52 3-3 CGA 7.4.2.4
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cuts, Gouges & Abrasions on the Cylinder are LESS than 0.010" (.025mm) in depth CGA 7.5.3
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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No signs of cylinder exposure to Fire or Extreme heat CGA 7.5.4.1
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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No signs of cylinder involvement in an accident CGA 7.3
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder is free of impact damage (surface discoloration, cracked resin, chipping, loose fibers) CGA 7.5.1.3
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder service pressure markings not less than vehicle service pressure NFPA 52 3-3 CGA 7.9
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder has not exceeded the marked service life NFPA 52 2-5 CGA 7.9
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder is properly externally vented (cylinders enclosed in vehicles only) NFPA 52 3-4 CGA 7.4.1
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Cylinder is free of rust, corrosion or etching of outer surface CGA 7.5.1.3
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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External paint, composite layer or metal surface is free of bubbles or bulges CGA 7.6.2
- Pass tank 1
- Fail tank 1
- Pass tank 2
- Fail tank 2
- Pass tank 3
- Fail tank 3
- Pass tank 4
- Fail tank 4
- Pass tank 5
- Fail tank 5
- Pass tank 6
- Fail tank 6
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Securing Tanks
CNG tanks must be secured to the vehicle body, bed, or frame to withstand a force of eight times the weight in all directions of a fully pressurized container (8x G force impact). Only accept the use of brackets and mounting designs which have been approved by the tank manufacturer. Never accept the use of ratchet straps, aluminum bands, etc. on your vehicle. [NFPA-52 Section 6.3] -
Valves, lines and/or Pressure Release Device (PRD) assemblies are damage free
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Pass
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Fail
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Venting All Fittings
The neck of the tank and all fittings located in a vehicle compartment (i.e. trunk or SUV cargo area) must be enclosed in a gastight polyethylene enclosure that is vented directly to the outside of the vehicle but not into a wheel well. [NFPA-52 Section 6.4]
Electronic Shutoff
A valve that automatically prevents the folow of CNG to the engine when the engine is not running, even if the ignition is switched on must be provided. [NFPA-52 Section 6.6.3]
Fuel Line One-Way Valves
Fuel lines must have two backflow check valves that prevent the return flow of gas from the tank to the fill connector, mounted to withstand breakaway force of 150 lb (68 kg) when applied in any direction that the vehicle would move. [NFPA-52 Sections 6.6 & 8.11.6.2] -
PRD is in good condition (with no visible extrusion of eutectic material)
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Pass
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Fail
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Pressure Relief Device (PRD) All CNG tanks must have one or more pressure relief devices which have been bonfire tested and approved by the tank manufacturer so as to rapidly vent gas away to the atmosphere in case of excess temperatures. When a natural gas vehicle is on fire, rapidly-expanding CNG in the tank can create internal pressures to the point of tank failure and catastrophic explosion. The PRD is usually located at the tank valve and is designed to activate at a specified temperature so as to rapidly empty the tank via the PRD port on the valve. It is especially critical that CNG tanks in enclosed areas (i.e. car trunk, SUV cargo area) be equipped with secured PRD tubing to vent away the fuel in case of fire. [Ref. NFPA-52 Sections 6.4 & 4.5]
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Fuel and vent lines are properly attached to the vehicle
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Pass
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Fail
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Fuel Lines
Corrosion-resistant fuel lines (generally stainless steel) must be mounted, braced, and supported to minimize vibration and protected against damage, corrosion, or breakage due to strain or wear. No use of cast iron, plastic, galvanized pipe, aluminum or copper. Fueling connection must be ANSI listed. [Ref. NFPA-52 Sections 4.8 & 4.10] -
Vehicle history review (no incidents possibly damaging the cylinder(s)
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Pass
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Fail
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Notes:
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Picture of customer PM file or related
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Summary of examination and description of damage and/or adverse findings:
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Observed Repairs or replaced brackets or other as noted:
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Return cylinder(s) to service?
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Yes
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No
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Repairs needed as follows:
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Remove cylinders from service?
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Yes
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No
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Installation of a new inspection(s) decal? Note inspection # on decal
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Yes
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No
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Inspector signature:
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Add signature
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Certified Inspector #
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Add signature
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Certified Inspector #
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Next Inspection due date: Not to exceed 36,000 miles or 36 Months