Cream Production Gemba

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Select date

  Date

Health & Safety

• Employees within the area understand and demonstrate the 5 Key Safe Behaviours?

  Yes

  No

• Is the area SAFE and FREE from hazards?

  Yes

  No

• Electric pallet truck scarf tag signed by trained operator

  Yes

  No

• X-ray curtains all present and in correct position

  Yes

  No

CCP

• All X-Ray Machines are functioning and checks complete in accordance with CFILL31 have been observed, reject line doors are kept locked

  Yes

  No

• Warm fill sheet are at line when / where required and completed in accordance with CFILL.30

  Yes

  No

Chemical Control

• All chemicals stored in locked COSHH cabinets when not in use including chain oil. CGEN.04

  Yes

  No

Paperwork & Documentation

• All paperwork is on the correct Centuri document number

  Yes

  No

• All paperwork is correctly completed and any corrections have been made in accordance with the Paperwork - Record Completion & Maintainance procedure

  Yes

  No

• Weight checks complete in accordance with CFILL.05

  Yes

  No

• Each order has been correctly documented, foil and tray label checks have been complete in accordance with CFILL.50

  Yes

  No

• Daily and monthly glass registers are up to date

  Yes

  No

Hygiene & Fabrication

• All fillers are clean, free from foreign bodies, debris and excess grease internally, externally and underneath

  Yes

  No

• End of line equipment including conveyors and x-rays are clean and free from debris internally and externally

  Yes

  No

• Absence of selotape engineering

  Yes

  No

• All floors and drains are clean and free from debris

  Yes

  No

• Cleaning equipment such as brushes are clean and stored on the correct shadow boards. CGEN 03.

  Yes

  No

• Cleaning schedules are complete and up to date for daily, weekly and monthly tasks

  Yes

  No

• Internal building fabrication such as walls and floors are in a good state of repair

  Yes

  No

Operator Asset Care

• The Inkjet OAC schedule is up to date for daily, weekly and monthly tasks

  Yes

  No

• Spare inkjets coders are running on all fillers.

  Yes

  No

• The Logopak OAC schedule is up to date for daily, weekly and monthly tasks

  Yes

  No

5s

• Area audits complete to schedule and evidently compliant with visual standards , logopak cabinets have been replenished

  Yes

  No

• Foil cabinet audits are complete

  Yes

  No

• All SIC boards are up to date with actions when hourly targets have not been met

  Yes

  No

• Ink and additive stock are above minimum level ( ink 50 bottles / additive 100 bottles ) . Teamleder informed if minimum stock level not met and stock ordered.

  Yes

  No

• Radios x 3 working and in good condition.

  Yes

  No

Other Information

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