Cutting Shop Machinery - Pre Use Checklist

• Machinery Name

  Select CNC Plasma 1 CNC Plasma 2 Trumpf Laser Machine CNC Brake Press 1 CNC Brake Press 2 CNC Brake Press 3 Kingsland Iron Worker Pillar Drill Metal Saw Radial Arm Drill

  • CNC Plasma 1
  • CNC Plasma 2
  • Trumpf Laser Machine
  • CNC Brake Press 1
  • CNC Brake Press 2
  • CNC Brake Press 3
  • Kingsland Iron Worker
  • Pillar Drill
  • Metal Saw
  • Radial Arm Drill
• Location
  Address

• Inspection Date

  Date

• Conducted by

CNC Plasma Machine

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the CNC Plasma Machine.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure workspace and walkways are free of any trip and fall hazards.

  Yes

  No

  N/A

• Pre Use Check: Ensure the Donaldson fume extraction unit is on and operational before beginning.

  Yes

  No

  N/A

• Pre Use Check: Inspect filters and replace them as needed to maintain air quality.

  Yes

  No

  N/A

• Pre Use Check: Ensure the machine is correctly set up for the current voltage.

  Yes

  No

  N/A

• Pre Use Check: Check for leaks or blockages in the gas lines.

  Safe

  At Risk

  N/A

• Pre Use Check: Check for any signs of wear or damage to the torch, nozzles, and electrodes.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Check the coolant level and ensure it is at the appropriate concentration. Refill if required.

  Yes

  No

  N/A

• Pre Use Check: Inspect the plasma bed surface for flatness and any signs of damage.

  Yes

  No

  N/A

• Pre Use Check: Inspect the plasma bed for proper alignment and the condition of slats or grids.

  Yes

  No

  N/A

• Pre Use Check: Verify there is no backlash or excessive play in any of the axes.

  Yes

  No

  N/A

• Pre Use Check: Verify that all electrical components, including switches, buttons, and lights, are functioning properly.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check the wiring for any signs of wear or damage.

  Safe

  At Risk

  N/A

• Pre Use Check: Test emergency stop buttons to ensure they are functioning correctly.

  Safe

  At Risk

  N/A

• Pre Use Check: Check interlocks and safety guards for proper operation.

  Safe

  At Risk

  N/A

• Any Issues?

Trumpf Laser Machine

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the Trumpf Laser Machine.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, dark safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure workspace and walkways are free of any trip and fall hazards.

  Yes

  No

  N/A

• Pre Use Check: Ensure the machine is correctly set up for the current voltage.

  Yes

  No

  N/A

• Pre Use Check: Check for leaks or blockages in the gas lines.

  Safe

  At Risk

  N/A

• Pre Use Check: Check for any signs of wear or damage to the torch, nozzles, and electrodes.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Check the coolant level and ensure it is at the appropriate concentration. Refill if required.

  Yes

  No

  N/A

• Pre Use Check: Inspect the laser bed surface for flatness and any signs of damage.

  Yes

  No

  N/A

• Pre Use Check: Inspect the laser bed for proper alignment and the condition of slats or grids.

  Yes

  No

  N/A

• Pre Use Check: Verify there is no backlash or excessive play in any of the axes.

  Yes

  No

  N/A

• Pre Use Check: Verify that all electrical components, including switches, buttons, and lights, are functioning properly.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check the wiring for any signs of wear or damage.

  Safe

  At Risk

  N/A

• Pre Use Check: Test emergency stop buttons to ensure they are functioning correctly.

  Safe

  At Risk

  N/A

• Pre Use Check: Check interlocks and safety guards for proper operation.

  Safe

  At Risk

  N/A

• Any Issues?

CNC Brake Press

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the CNC Brake Press Machine.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure workspace and walkways are free of any trip and fall hazards.

  Yes

  No

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Verify that all electrical components, including switches, buttons, and lights, are functioning properly.

  Safe

  At Risk

  N/A

• Pre Use Check: Check and ensure there are no damages to the machines foot pedal device and that it is functioning correctly.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check the wiring for any signs of wear or damage.

  Safe

  At Risk

  N/A

• Pre Use Check: Test all buttons, switches, indicator lights, and foot controls to ensure they are working effectively.

  Safe

  At Risk

  N/A

• Pre Use Check: Check interlocks and safety guards for proper operation.

  Safe

  At Risk

  N/A

• Pre Use Check: Check the the upper and lower dies for defects and cracks.

  Yes

  No

  N/A

• Pre Use Check: Test the accuracy of the back gauge and the stop finger's position.

  Yes

  No

  N/A

• Pre Use Check: Ensure the oil and hydraulic circuit is clean.

  Yes

  No

  N/A

• Pre Use Check: Check if there are any leaks on the machine rams.

  Yes

  No

  N/A

• Pre Use Check: Ensure all bolts, nuts, and screws are tightened and check the connection between the piston and the ram.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure components such as the ball screw, guide rail, back gauge and gears are sufficiently lubricated.

  Yes

  No

  N/A

• Note: It's important not to over-lubricate, as this can cause insufficient friction or component contamination.

  Yes

  No

  N/A

• Any Issues?

Radial Arm Drill

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the Radial Arm Drill.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure the dead mans trip is working effectively before operating the machine.

  Safe

  At Risk

  N/A

• Pre Use Check: Check and ensure drill bit and chuck are in good condition.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the work piece is securely clamped.

  Yes

  No

  N/A

• Pre Use Check: Ensure the correct drill speed has been set.

  Yes

  No

  N/A

• Pre Use Check: Identify ON/OFF switch and emergency stop button.

  Yes

  No

  N/A

• Pre Use Check: Check hydraulic oil levels.

  Yes

  No

  N/A

• Note: Keep your hands clear of work pieces and the rotating tools at all times.

  I understand

  N/A

• Note: Clean swarf weekly when the machine is not in operation.

  I understand

  N/A

• Any Issues?

Metal Saw

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the Metal Saw.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure workspace and walkways are free of any trip and fall hazards.

  Safe

  At Risk

  N/A

• Pre Use Check: Check and ensure all guarding is in place and in good condition. **Do not operate if guards or missing or faulty**

  Safe

  At Risk

  N/A

• Pre Use Check: Check and ensure the blade is in a good working condition. Replace the blade if it is broken or it has deteriorated.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the blade tension is set correctly before use. **Never adjust the tension of the blade whilst cutting**

  Yes

  No

  N/A

• Pre Use Check: Test the emergency stop button to ensure it is functioning correctly before use.

  Yes

  No

  N/A

• Pre Use Check: Visually check the wiring for any signs of wear or damage.

  Yes

  No

  N/A

• Pre Use Check: Check the coolant level and ensure it is at the appropriate concentration. Refill if required.

  Yes

  No

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Verify that all electrical components, including switches, buttons, and lights, are functioning properly.

  Yes

  No

  N/A

• Note: Keep your hands clear of the saw blade and work pieces when the saw is in operation. Stand 2 metres away from the saw when in operation.

  I understand

  N/A

• Note: You must stand in front of the control panel when the machine is in operation. Only during loading/unloading of the material, you can be located laterally to the machine.

  I understand

  N/A

• Any Issues?

Pillar Drill

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the Pillar Drill.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Compliant

  Non-Compliant

  N/A

• Pre Use Check: Ensure workspace and walkways are free of any trip and fall hazards.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Safe

  At Risk

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Safe

  At Risk

  N/A

• Pre Use Check: Check and ensure the guarding is in place and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Identify ON/OFF switch and emergency stop button.

  Yes

  No

  N/A

• Pre Use Check: Check and ensure the drill bit is tight in the chuck and they are both fit for purpose.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the work piece is securely clamped.

  Yes

  No

  N/A

• Pre Use Check: Ensure the correct drill speed has been set.

  Yes

  No

  N/A

• Note: Keep your hands clear of work pieces and the rotating tools at all times.

  I understand

  N/A

• Note: Clean swarf weekly when the machine is not in operation.

  I understand

  N/A

• Any Issues?

Kingsland Iron Worker

• Safe Operation: I have read the Standard Operating Procedure and understand how to safely use the Kingsland Iron Worker machine.

  Yes

  No

  N/A

• Correct PPE: Ensure you are wearing the correct PPE before operating the machinery. The correct PPE includes safety boots, safety glasses, hi-vis clothing, safety gloves and hearing protection.

  Yes

  No

  N/A

• Pre Use Check: Ensure all stations are free of obstructions/trip hazards.

  Yes

  No

  N/A

• Pre Use Check: Check all tooling is in good condition before operating machine.

  Yes

  No

  N/A

• Pre Use Check: Visually check for any signs of wear, rust, or damage on the machine’s exterior.

  Yes

  No

  N/A

• Pre Use Check: Ensure the machine frame and structure are stable and in good condition.

  Yes

  No

  N/A

• Pre Use Check: Ensure the punch stripper plate is adjusted correctly with sufficient clearance to allow <br>positioning and removal of the material being punched.

  Safe

  At Risk

  N/A

• Pre Use Check: Check the punch and dies for any damages. Ensure the punch and die are properly aligned before use.

  Yes

  No

  N/A

• Pre Use Check: Ensure the Punch tooling guarding is in position and safe.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure the hold-down mechanism at the shearing station is working effectively.

  Yes

  No

  N/A

• Pre Use Check: Verify that all electrical components, including switches, buttons, and lights, are functioning properly.

  Safe

  At Risk

  N/A

• Pre Use Check: Ensure hold-down is always set for relevant thickness of material being sheared.

  Yes

  No

  N/A

• Note: The machine should never be left running while unattended.

  I understand

  N/A

• Note: When leaving, the machine MUST be switched off.

  I understand

  N/A

• Note: Remove off-cuts, slugs and any other waste from around the machine before leaving the work<br>station.

  I understand

  N/A

• Note: Any point of the machine painted YELLOW should be treated as a danger area. Do not extend any finger or limbs into or beyond the vicinity of the warning labels.

  Yes

  No

  N/A

• Any Issues?