Audit

Safety Observations

PLANT INSPECTED BEFORE USE

PROPER EMERGENCY WATER DURING LOADING (size of tanks, placement of tanks, full of clean water, not frozen)

PROPER PPE (available and in use)

WHEEL BLOCKS USED

PROPER HANDLING OF HOSES & END VALVES (including properly holding valves by body and parking of hose end valves)

PROPER LOADING PROCEDURES USED (valve sequence, bleeding, monitoring tanks with fixed level 85% gauge, etc)

NURSE TANKS NOT FILLED OVER 85%.

EMERGENCY WATER FILLED ON NURSE TANKS (prior to delivery)

ONLY AUTHORIZED PERSONS in ammonia transfer areas.

OTHER CONDITIONS or OBSERVATIONS

INSPECTION / MAINTENANCE RECORDS

INSPECTION AND MAINTENANCE RECORDS for bulk plant?

INSPECTION AND MAINTENANCE RECORDS for nurse tanks.

BULK PLANT STORAGE AREAS

AREA FREE OF CLUTTER OR RUBBISH?

EMERGENCY WATER (Near Bulkhead for transport drivers - proper size, full, clean, not frozen)

FREE OF LEAKS

BULKHEAD STRUCTURES compliant

BACK CHECK VALVES or EMERGENCY SHUT OFF VALVES at bulkheads.

EMERGENCY PULL CABLES PROPERLY RUN?

BLEED OFF SYSTEM at bulkhead (valves, hoses, tanks)

HYDROSTATIC RELEIF VALVES in liquid piping.

HAND VALVES properly positioned and in safe condition.

EXCESS FLOW VALVES IN TANKS

PIPING (condition, flex sections at bulkhead, and proper support)

VAPOR RELIEF VALVES are changed out every 5 years and are directed upward, away from any obstructions, and covered with weatherproof caps?

PIERS SUPPORTING TANKS (structurally sound and a corrosion barrier the width of the saddle is to prevent contact between the tank and the pier).

TANKS PAINT (condition)

TANK MARKINGS (proper signage and condition)

VALVES AND PIPING PAINTED (red for liquid and yellow for vapor)

ELECTRICAL (in good condition and protected from damage by weather).

TRAFFIC BARRIERS in place to protect tanks and plumbing.

FREE OF of COMBUSTIBLE ITEMS (such as dry grass or weeds under tanks and piping)

EMERGENCY CONTACT SIGNAGE

SECURITY (valves and electrical)

OTHER CONDITIONS

LOADOUT STANDS

AREA FREE OF CLUTTER OR RUBBISH?

WATER TANKS FOR LOADING PLATFORMS

FREE OF LEAKS

LOADING PLATFORMS (design, steps, handrails, standing platforms, paint, general condition)

HAND VALVES (placement and condition)

PIPING

PUMP SWITCHES

HOSES

HOSE END VALVES

HYDROSTATIC PROTECTION for piping and hoses at loading platforms.

PULL AWAY DEVICES

WIND SOCKS

SECURITY (hose end valves at loading platforms)

OTHER CONDITIONS

Nurse Tank Inspections

Nurse tanks are free of leaks?

Each nurse tank is equipped with an emergency water tank in good condition?

All nurse tanks are maintained in safe condition including running gear, tires, tanks, valves, and plumbing?

Tandem tanks are properly plumbed?

Two safety chains installed on each nurse tank.

Nurse tanks PAINT (tank and valves)

Nurse tanks display proper decals, warning labels, and DOT placards?

SMV placards displayed on back?

OTHER CONDITIONS

SIGNATURES
Inspector
Plant Supervisor