Decostar Building Exterior and Site perimeter Inspection

• Inspection

  Decostar Exterior Inspection

• Inspection started on

  Date

• Inspected by

• Temperature (in degrees F)

• Precipitation

  None

  Rain

  Sleet

  Snow

  Hail

Paperwork Verification

• Is the previous month's inspection verified complete?

  Yes

  No

• Are all actions from previous month inspection assigned?

  Yes

  No

East

Resin Silos

• Take picture of resin silos

  Media

• No spills or debris on ground beneath silos?

  Yes

  No

• Silos in good condition?

  Yes

  No

• Roof runoff not discharging near silos?

  Yes

  No

Trash Roll-off (Cafeteria/Shipping Area)

• Is the roll-off present?

  Yes

  No

• Take picture of trash roll-off

  Media

• Trash roll-off in good condition?

  Yes

  No

• Trash roll-off leaking? Any staining observed?

  Yes

  No

• Are around roll-off clean and organized?

  Yes

  No

Spill Kit 26: Cafeteria Grease Container

• Take picture of spill kit

  Media

• Is the bin clean and in good condition?

  Yes

  No

• Is the bin located appropriately and easily accessible?

  Yes

  No

• Does the spill kit have a contents list?

  Yes

  No

• Is all spill procedure and emergency contact information up to date?

  Yes

  No

• Are the contents compatible with materials stored in the area?

  Yes

  No

• Is the bin sealed?

  Yes

  No

• Pads x 20

  Yes

  No

• Socs x 3

  Yes

  No

• Box Nitrile Gloves x 1

  Yes

  No

• Pair Splash Resistance Googles x 1

  Yes

  No

• Disposal Bags x 3

  Yes

  No

• Emergency Response Guidebook x 1

  Yes

  No

South

Mold Containment Area

• Take picture of containment area

  Media

• Discharge valve closed and locked?

  Yes

  No

• No liquid accumulated in secondary containment? (Document release on secondary containment structure release form)

  Yes

  No

• Liquid waste containers in molding containment area all labeled to indicate contents?

  Yes

  No

• Liquid waste containers all stored within containment?

  Yes

  No

• Are incompatible wastes stored appropriately?

  Yes

  No

• Molding containment area free of cracks and in good condition?

  Yes

  No

• Does a waste shipment need to be scheduled?

  Yes

  No

• Molding Lab - Discharge records available? Take picture of inspection log

  Yes

  No

• CORRECTIVE ACTION REQUIRED. Add follow-up item for this question if the issue cannot be immediately resolved.

Spill Kit 1:: Outside Mold Waste Storage Area

• Take a picture of the spill kit

  Media

• Is the bin clean and in good condition?

  Yes

  No

• Is the bin located appropriately and easily accessible?

  Yes

  No

• Does spill kit have a contents list?

  Yes

  No

• Is all spill procedure and emergency contact information up to date?

  Yes

  No

• Are the contents compatible with materials stored in the area?

  Yes

  No

• Does the spill kit have an intact tamper seal?

  Yes

  No

• 95 Gallon Lab Pack with Lid x 1

  Yes

  No

• Pads 15"x18" x 100

  Yes

  No

• Socs 3"x42" x 10

  Yes

  No

• Pillows 9"x15 x 6

  Yes

  No

• Tyvek Suits x 2

  Yes

  No

• Pair Splash Resistance Googles x 2

  Yes

  No

• Chemical Resistant Gloves x 4

  Yes

  No

• Disposal Bags x 1

  Yes

  No

• Caution Tape x 2

  Yes

  No

• Emergency Response Guidebook x 1

  Yes

  No

RIM Exhaust/Wall

• Take picture of RIM exterior wall

  Media

• No evidence of staining, spills, or releases from RIM presses?

  Yes

  No

Forklift Repair Area

• Take picture of forklift repair area

  Media

• Lift repair area covered and area free of staining?

  Yes

  No

• Is oil absorbent material present in the stormwater catch basin?

  Yes

  No

• Used oil containers labelled and within containment?

  Yes

  No

Liquid Nitrogen Tank

• Take picture of Nitrogen Tank

  Media

• No leaks observed?

  Yes

  No

• Tank in good condition?

  Yes

  No

• Area free of staining and debris?

  Yes

  No

Paint Cooling Tower(s)

• Take picture of cooling towers

  Media

• No leaks observed?

  Yes

  No

• Equipment in good condition?

  Yes

  No

• Equipment operating properly?

  Yes

  No

AST: Paint Transformer (Nitrogen tank area)

• Take picture of transformer

  Media

• Foundation in good condition?

  Yes

  No

West

Sludge Roll-Off

• Take picture of sludge roll-off

  Media

• Roll-off covered and not leaking?

  Yes

  No

• Is the roll-off or ground labeled as Non-hazardous Waste, Sludge/Robot Covers/Solidified Clearcoat?

  Yes

  No

Trash Roll-off

• Is the roll-off present?

  Yes

  No

• Take picture of trash roll-off

  Media

• Trash roll-off in good condition?

  Yes

  No

• Trash roll-off leaking? Any staining observed?

  Yes

  No

• Area around roll-off clean and organized?

  Yes

  No

Scrap Metal Roll-Off

• Is the roll-off present?

  Yes

  No

• Take picture of scrap metal roll-off

  Media

• Roll-off in good condition?

  Yes

  No

• Roll-off leaking? Any staining observed?

  Yes

  No

• Area around roll-off clean and organized?

  Yes

  No

AST: Emergency Generator Fuel Tank

• Take picture of emergency generator

  Media

• Is the tank in good condition?

  Yes

  No

• Foundation in good condition?

  Yes

  No

• Are tanks and interstices free of leaks?

  Yes

  No

• Piping and connections leak free?

  Yes

  No

• Containment in good condition?

  Yes

  No

Blasting Booth

• Take picture of blasting booth

  Media

• Interior of building clean, drains covered and area free of paint chips and debris?

  Yes

  No

• Any liquid entering the storm drain?

  Yes

  No

• Type of discharge

  Allowable Discharge

  Non-allowable Discharge

Solvent Tanks

• Take picture of Virgin Solvent tank

  Media

• No evidence of leaks

  Yes

  No

• Tank in good condition?

  Yes

  No

• Containment pad free of debris?

  Yes

  No

• Tank labeled with Hazmat information?

  Yes

  No

• Take picture of Waste Solvent tank

  Media

• No evidence of leaks

  Yes

  No

• Tank in good condition?

  Yes

  No

• Containment pad free of debris?

  Yes

  No

• Tank labeled with Hazardous Waste and Hazmat information?

  Yes

  No

RTO

• No leaks coming from the RTO motor?

  Yes

  No

• Take a picture of the leak

  Media

North

AST: Assembly Building Transformer

• Take picture of transformer

  Media

• Is the tank in good condition?

  Yes

  No

• Foundation in good condition?

  Yes

  No

Recycling Area

Trash Compactor

• Compactor in good condition?

  Yes

  No

• Any leaks coming from the motor?

  Yes

  No

• Area around compactor clean?

  Yes

  No

Carboard and Plastic Baler

• Balers in good condition?

  Yes

  No

• Any leaks coming from the balers?

  Yes

  No

Trash Roll-off

• Is the roll-off present?

  Yes

  No

• Take picture of trash roll-off

  Media

• Trash roll-off in good condition?

  Yes

  No

• Trash roll-off leaking? Any staining observed?

  Yes

  No

• Are around roll-off clean and organized?

  Yes

  No

Scrap Metal Roll-Off

• Is the roll-off present?

  Yes

  No

• Take picture of scrap metal roll-off

  Media

• Roll-off in good condition?

  Yes

  No

• Roll-off leaking? Any staining observed?

  Yes

  No

• Are around roll-off clean and organized?

  Yes

  No

Spill Kit 18: Recycling Area

• Take a picture of the spill kit

  Media

• Is the spill kit clean and in good condition?

  Yes

  No

• Is the spill kit located appropriately and easily accessible?

  Yes

  No

• Does the spill kit have a contents list?

  Yes

  No

• Is all spill procedure and emergency contact information up to date?

  Yes

  No

• Are the contents compatible with materials stored in the area?

  Yes

  No

• Does the spill kit have an intact tamper seal?

  Yes

  No

• Pads 15"x18" x 40

  Yes

  No

• Socks 3"x4" x 15

  Yes

  No

• Pillows 9"x15 x 5

  Yes

  No

• Pair Splash Resistance Googles x 2

  Yes

  No

• Box Inner Nitrile Gloves x 1

  Yes

  No

• Disposal Bags x 4

  Yes

  No

• Flashlight x 1

  Yes

  No

• Emergency Response Guidebook x 1

  Yes

  No

General Exterior

• Is the facility fence in place with no openings?

  Yes

  No

• Are all building exterior doors locked?

  Yes

  No

• Are all exterior motor controls locked?

  Yes

  No

• Pavement or concrete (including parking areas) - No large cracks or potholes?

  Yes

  No

• Grass in place with no signs of visible disturbance or staining?

  Yes

  No

• Do liquid containers have secondary containment?

  Yes

  No

• Any containers stored outside (product or waste)?

  Yes

  No

• Racks stored outside?

  Yes

  No

• General exterior free of contaminants? (Grease, dirt, etc)

  Yes

  No

• Any abnormal materials outside?

  Yes

  No

Environmental Management System

• Any new aspects identified during the inspection?

  Yes

  No
Aspect

• Describe the process/equipment/condition that could be a new EMS aspect. Include details, such as frequency of occurrence, regulatory status, potential risk/opportunity to the EMS, etc

• Add a photo if feasible

  Media

• Notify EMS Rep of new aspect/impact

  New Aspect/Impact

Routine Facility Inspection

• Any unidentified storm water pollutant discharges in the past 3 years?

  Yes

  No

• Any control measures need maintenance or repairs?

  Yes

  No

• Any failed control measures that need replacement?

  Yes

  No

• Any issues with functionality of rain gauge and gauge monitor?

  No

  Yes

• Is there any evidence of or potential for pollutants to enter the drainage system?

  Yes

  No

• Is there any evidence of pollutants discharging to receiving waters at any facility outfalls?

  Yes

  No

• Describe any discharges occurring at time of inspection

• Are catch basins free of debris?

  Yes

  No

• Is pollution prevention (i.e. oil sorbent pillow, filter cloth, etc.) equipment installed in catch basin(s)?

  Yes

  No

• Is the sedimentation pond in need of housekeeping?

  Yes

  No

• Are additional control measures needed to comply with stormwater permit requirements?

  Yes

  No

• Are any revisions required to SWPPP as a result of inspection?

  Yes

  No

Action Item

• Describe

5 Why Analysis

• Why?

• Why?

• Why?

• Why?

• Why?

Additional Comments

• Comments

Signature(s) of Staff Completing Inspection

• Lead Inspector

  Sign

• Were there additional Staff that Attended the Inspection?

  Yes

  No
Additional Inspector

• Inspector

  Sign