Decostar Safety Audit

• Inspection Title

  Weekly Safety Audit

  Monthly Managers Audit

  JHSC Monthly Audit

  Planned Safety Audit

• Audit Area

  Select Shipping Receiving Canopy RIM P32 Masking Tooling IMM Presses 1 - 4 IMM Presses 5 - 6 IMM Presses 7 - 9 IMM Presses 10 - 12 Automation Area IMM Maintenance IMM Regrind Room Chiller Area Material Handling Mezzanine Finesse Unload Load Deck Inspection Deck UMA Assembly Paint Line 2 P32 Finesse / Demasking Rocker Area Paint Lab Cart Maint. Paint Maint. Shop Paint Tunnel Boiler Room Paint Kitchen Inside Paint Gun Room Paint Basement P32 Zone 1 P32 Zone 2 P32 Zone 3 P32 Zone 4 P32 Zone 5 P32 Zone 6 P32 Maintenance Final Assembly Area Tool Crib Canopy Metrology Lab WCM Lab Area DSC Production DSC Service DSC Maintenance DSC Shipping / Receiving Area GSC Shipping/Receiving GSC Service GSC Maintenance GSC Spoiler Area GSC Claddings Area GSC WAFS Area GSC Rosker Area GSC Front Fascia Area GSC Rear Fascia Area

  • Shipping
  • Receiving
  • Canopy
  • RIM
  • P32 Masking
  • Tooling
  • IMM Presses 1 - 4
  • IMM Presses 5 - 6
  • IMM Presses 7 - 9
  • IMM Presses 10 - 12
  • Automation Area
  • IMM Maintenance
  • IMM Regrind Room
  • Chiller Area
  • Material Handling Mezzanine
  • Finesse
  • Unload
  • Load Deck
  • Inspection Deck
  • UMA Assembly
  • Paint Line 2
  • P32 Finesse / Demasking
  • Rocker Area
  • Paint Lab
  • Cart Maint.
  • Paint Maint. Shop
  • Paint Tunnel
  • Boiler Room
  • Paint Kitchen
  • Inside Paint
  • Gun Room
  • Paint Basement
  • P32 Zone 1
  • P32 Zone 2
  • P32 Zone 3
  • P32 Zone 4
  • P32 Zone 5
  • P32 Zone 6
  • P32 Maintenance
  • Final Assembly Area
  • Tool Crib
  • Canopy
  • Metrology Lab
  • WCM Lab Area
  • DSC Production
  • DSC Service
  • DSC Maintenance
  • DSC Shipping / Receiving Area
  • GSC Shipping/Receiving
  • GSC Service
  • GSC Maintenance
  • GSC Spoiler Area
  • GSC Claddings Area
  • GSC WAFS Area
  • GSC Rosker Area
  • GSC Front Fascia Area
  • GSC Rear Fascia Area

• Shift

  Select 1st Shift 2nd Shift 3rd Shift A Shift B Shift C Shift D Shift

  • 1st Shift
  • 2nd Shift
  • 3rd Shift
  • A Shift
  • B Shift
  • C Shift
  • D Shift

• Conducted on

  Date

• Your Current Department

  Select HR IMM RIM P-32 Inside Paint Outside Paint DSC GSC JHSC Accounting Logistics Administration

  • HR
  • IMM
  • RIM
  • P-32
  • Inside Paint
  • Outside Paint
  • DSC
  • GSC
  • JHSC
  • Accounting
  • Logistics
  • Administration

• Prepared by

• Location

  Decostar (Main)

  Decostar Service Center

  Greenville Service Center

Previous inspection

• First time auditing area?

  Yes

  No

• Are there any outstanding actions from previous audits?

  No

  Yes

General Safety

• ANSI approved safety glasses with side shields worn by all employees?

  Yes

  No

• Other applicable PPE inspected and worn correctly? (Hearing protection, cut-resistant sleeves/gloves, etc.)

  Yes

  No

  Not Available

• Is the area free from water or any other substances that could create a slip, trip, or fall hazard?

  Yes

  No

• Take picture of finding

  Media

• Wet floor signs are available? Wet floor signs are stored in the proper place when not in use?

  Yes

  No

• Are all ladders properly secured when not in use?

  Yes

  No

  Not Available

• Take picture of ladder not properly stored.

  Media

Hazard Communication

• Does area have a flammable liquid storage cabinet?

  Yes

  No

• Are chemicals properly stored? (i.e flammable stored in fire rated cabinet, no items stored on top, cabinet grounded)

  Yes

  No

• Take picture of finding

  Media

• Does the flammable cabinet contain combustible materials?

  No

  Yes

• Take picture of combustables

  Media

• Are flammable cabinet doors shut when not in use?

  Yes

  No

• Take picture of open flammable cabinet

  Media

• Are items stored on top of flammable cabinet?

  No

  Yes

• Take picture of items stored on top of flammable cabinet

  Media

• Are all secondary containers labeled correctly and legible?

  Yes

  No

  Not Available

• Take picture of finding

  Media

• Is correct PPE worn when handling chemicals? (Where required)

  Yes

  No

  Not Available

• Do employees know the chemical and physical hazards associated with the chemicals they are using? (Where Applicable)

  Yes

  No

  Not Available

• INTERVIEW EMPLOYEE(S)

• Interview(s)

Employee

• Employee Name

• Job Title

• Chemical Physical Hazards - Hazard Pictograms

  Select Flame - Flammable Corrosion - Corrosive Flame Over Circle - Oxidizing Exclamation Mark - Danger Health Hazard Skull and Crossbones - Acute Toxicity Gas Cylinder - Gases Under Pressure Exploding Bomb - Explosive Environmental Hazard

  • Flame - Flammable
  • Corrosion - Corrosive
  • Flame Over Circle - Oxidizing
  • Exclamation Mark - Danger
  • Health Hazard
  • Skull and Crossbones - Acute Toxicity
  • Gas Cylinder - Gases Under Pressure
  • Exploding Bomb - Explosive
  • Environmental Hazard

• Physical Health Hazards

  Select Skin Corrosion or Burns Burns (Skin and Eye Damage) Irritant (Skin, Eye, Respiratory) Narcotic Effects (Dizziness, Light-headed, Etc.) Carconogen (Serious Health Hazards) Acute Toxicity (Fatal or Toxic)

  • Skin Corrosion or Burns
  • Burns (Skin and Eye Damage)
  • Irritant (Skin, Eye, Respiratory)
  • Narcotic Effects (Dizziness, Light-headed, Etc.)
  • Carconogen (Serious Health Hazards)
  • Acute Toxicity (Fatal or Toxic)

Machines and Guarding

• Is Pre-Shift inspection completed and signed by Operator and Supervisor? (Where applicable)

  Yes

  No

  Not Available

• Take picture of inspection

  Media

• Take a picture of incorrect pre-shift inspection and assign action to correct finding

  Media

• Are work guidances posted and do they include PPE requirements and safety awareness? (Where applicable)<br><br>

  Yes

  No

  Not Available

• Take picture of work guidance(s)

  Media

• Take picture of incorrect work guidance and assign action to correct finding

  Media

• Are Lock-Out Tag-Out procedures posted? (Where applicable)<br><br>

  Yes

  No

  Not Available

• Take picture of LOTO Procedure(s)

  Media

• Take picture of missing procedure and assign action to correct finding.

  Media

• Are LOTO locks attended and controlled by assigned operator? (No LOTO locks can be left unauthorized with key present)

  Yes

  No

  Not Available

• Take a picture of uncontrolled or unattended LOTO lock and assign action to correct finding

  Media

• Are all machine entrapment procedures posted? (Where applicable)

  Yes

  No

  Not Available

• Take picture of entrapment procedure

  Media

• Are all machine safe guards in place and not damaged? (Light Curtains, E-Stops, Presence Sensing Devices, Safety Awareness Chains) (Where applicable)

  Yes

  No

  Not Available

• Take picture of missing or damaged presence sensing device.

  Media

Fire Protection and Emergency Exits

• Are fire extinguishers accessible and tag current within one month of today's date? <br>NOTE: There should be nothing stored or staged within three feet of the fire extinguisher.

  Yes

  No

  Not Available

• Take picture of fire extinguisher with tag to date

  Media

• Take picture of blocked fire extinguisher or out of date tag. Assign action to correct finding.

  Media

• Are emergency exit signs illuminated?

  Yes

  No

  Not Available

• Take picture of non-illuminated sign and assign action to correct finding.

  Media

• Is there a clear pathway to the exits?

  Yes

  No

• Take picture of what is blocking pathway to exit. Assign action to correct finding.

  Media

• Are evacuation maps posted in area?

  Yes

  No

• Take picture of evacuation map in area

  Media

• Are all gas cylinders secured to the wall and are protective caps in place when not in use? (Where applicable)

  Yes

  No

  Not Available

• Take picture of missing protective caps or unsecured gas cylinder(s) and assign action to correct finding.

  Media

• Add media

  Media

Electrical Safety

• Are there electrical panels available within the work area?

  Yes

  No

• Are all electrical panel doors closed and with nothing stored within 3 feet in front of them?

  Yes

  No

• Take picture of electrical panel

  Media

• Are electrical cords free of cuts, nicks and bare wires?

  Yes

  No

• Take picture of electrical cord with cuts, nicks, or bare wires

  Media

• Are extension cords being used in work area?

  No

  Yes

• Take picture of extension cord used

  Media

Forklift and Rack Safety

• Is pre-shift forklift checklist completed by forklift operator with no findings? (Assign action if not completed)

  Yes

  No

  Not Available

• Take picture of the pre-shift checklist

  Media

• Are forklift operators sounding horns at intersections, corners and when in reverse?

  Yes

  No

  Not Available

• Are forklifts operated safely at all times?<br>NOTE: Check for seatbelts, excessive speed, sudden stopping and turning.

  Yes

  No

  Not Available

• Are racks and pallet decking available within the audit area?

  Yes

  No

  Not Available

• Are any racks or pallet decking damaged?

  No

  Yes

• Are all weight limits posted on all pallet decking within audit area?

  Yes

  No

  Not Available

Employee Communication and Suggestions

• Are there any additional employee safety concerns?

  No

  Yes

• Describe the employee safety concern.

• Employee Name and Job Title

• Are there any additional safety concerns within work area? (If yes, create action describing additional safety concern)

  Yes

  No

Sign Off

• Auditor's signature

  Sign

• Area Supervisor or Manager signature

  Sign