GMP area Produksi, Warehouse, Maintenance, Gedung & Fasilitas Karyawan

Plant/Work Environment

  • 1. TOOLS/GOODS PLACEMENT : Semua barang ada pada tempatnya
    Checklist item: 2.8 Kondisi area untuk cleaning, 3.12 Penempatan barang teratur

  • 2. FACILITY ISSUE : Fasilitas kerja yang rusak atau tidak berfungsi normal

  • 3. LABELLING : Wadah cairan/oli diberi label
    Checklist item: 3.13 Label wadah cairan

  • 4. DOCUMENT POLICY : Dokumen telah update dan ditempatkan dengan benar

  • 5. CLEANLINESS : Kebersihan dijaga dengan baik, cleaning cukup efektif
    3.3 Interior bersih dan rapi, 3.4 Exterior bersih dan rapi

  • 6. PEST CONTROL ISSUE : Alat pest control berfungsi normal, tidak ada akses masuk hama
    Checklist item: 1.1 Kontrak, 1.2 Sertifikat PCO, 1.3 Pestisida, MSDS, 1.4 Laporan treatment, 1.5 Trend report, laporan bulanan, 1.6 Peta alat, 1.7 Kondisi alat pest control (interior), 1.8 Kondisi alat pest control (exterior), 1.9 Label chemical, 3.6 Pintu dan akses masuk hama

  • 7. SAFETY ISSUE : Aspek safety dijaga sesuai rambu/ketentuan yang berlaku

Building

  • 8. BUILDING ISSUE : Jalan, dinding, atap, pintu, wastafel tidak rusak atau berfungsi normal

Food Safety

  • 9. CUTTER/BLADE POLICY : Hanya boleh single blade, gagang cutter sesuai standar

  • 10. MATERIAL PROTECTION : Raw material dan WIP dilindungi dari kotoran/kontaminasi
    Checklist item: 3.5 Potensi kontaminasi di mesin / area kerja, 3.7 Proteksi kontaminasi di produksi, 5.5 Tidak ada bukti potensi kontaminasi, 5.6 Penggunaan alat kontrol kontaminasi

  • 11. TEMPORARY FIX : Lagban, kertas, tali, karet gelang tidak dipakai di mesin, alat kerja dan forklift

  • 12. PERSONAL HYGIENE : Hairnet, seragam/rompi, kebersihan tangan sesuai ketentuan
    Checklist item: 4.1 Program GMP/tata tertib, 4.2 Pemantauan internal, 4.3 Karyawan mamatuhi GMP/tata tertib, 4.4 Barang pribadi di area kerja, 4.5 Kesehatan/pengobatan karyawan, 4.6 Tempat cuci tangan, 4.7 Petunjuk kebersihan tangan/pribadi, 4.8 Penempatan area kerja baik

  • 13. PERSONAL ITEM : Barang pribadi karyawan tidak diletakkan di area produksi/gudang
    Checklist item: 4.4 Barang pribadi di area kerja

  • 14. GLASS/BRITTLE POLICY : Bahan kaca terlindungi, tidak pecah termasuk plastic/acrylic
    3.8 Lampu dan kaca dilindungi

  • 15. DRINK/EATING POLICY : Hanya air putih yang diijinkan di area produksi/gudang

  • 16. WOODEN POLICY : Material kayu tidak dipakai/bersentuhan dengan produk, pallet tidak rusak atau berjamur

  • 17. CUSTOMER PRINT : Produk/logo customer tidak dipakai atau dihancurkan dengan benar

Program Food Safety

  • 18. HACCP / IDENTIFIKASI & ANALISA BAHAYA KONTAMINASI
    Checklist item: 5.1 Program HACCP, 5.2 Tinjauan potensi kontaminasi, 5.3 Pengendalian CCP/titik kritis

  • 19. PRODUCT RECOVERY & SECURITY
    Checklist item: 5.7 Penelusuran produk (traceability), 6.1 Program recall, 6.2 Contact person, 6.3 Program mock recall, 6.4 Latihan mock recall, 6.5 Lama waktu mock recall, 6.6 Program food security, 6.7 Tinjauan program food security, 6.8 Tindakan keamanan produk dan aset, 6.9 Penanganan komplain customer

  • 20. INTERNAL PROGRAM & MONITORING
    Checklist item: 2.1 Program cleaning (mesin + area), 2.2 Training cleaner/operator, 2.3 Chemical, MSDS, 2.4 Penyimpanan alat cleaning, 2.5 Pencampuran/konsentrasi, 2.6 Maitenance & cleaning mesin, 2.7 Air sesuai baku mutu, 3.1 Preventive maintenance, 3.2 Inspeksi/pemantauan rutin seluruh area, 3.10 Ventilasi cukup, 3.11 Forklift dipelihara baik, 5.4 Karyawan memahami kontaminasi

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SIGNATURES

  • Audit Leader

  • Representative or Observer

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