Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Energy Control Program

  • Your company has an energy control program that prohibits service or maintenance on powered equipment unless energy has been drained and lockout/tag out procedures performed.<br><br>

  • All locations requiring lockout/tagout are identified

  • Specific lockout/tagout procedures have been developed.

  • Lockout/tagout procedures are reviewed at least annually.

  • Only trained/authorized employees perform lockout and remove locks or tags.

Locks and Tags

Locks are:

  • Standardized throughout the facility.

  • Strong enough to withstand all but heavy force or tools.

  • Durable enough for conditions where they're used.

  • Used only for lockout.

  • Identified with name of authorized employee who installs and removes them.

Tags are:

  • Used only when equipment can't be locked out.

  • Understood to be warning only.

  • Used for this purpose only

  • Strong and durable

  • Marked with bold, easy-to-read warnings

  • Identified, when used, with the name of the authorized employee who installs and removes them.

Employee Training

Documentation of employee training has been completed for all:

  • Authorized employees

  • Affected employees

  • Other employees

Authorized Employees have been trained and know:

  • Type and amount of energy their machines and equipment use

  • How to control machine and equipment enrgy

  • Specific lockout/tagout procedures

Affected employees have been trained and know:

  • Why energy control procedures are important and required

  • Never to try to start locked or tagged equipment.

  • Never to remove, ignore, or bypass locks and tags.

Other employees have been trained and know:

  • Never to try to start locked or tagged equipment.

  • Never to remove, ignore, or bypass locks and tags.

Lockout Procedures are performed by authorized employees in this sequence:

  • Identify machine energy type, it's hazards, and control devices.

  • Inform affected employees of planned lockout.

  • Determine who has primary responsibility if service/maintenance is a group assignment.

  • Turn off machine or equipment.

  • Locate and isolate all energy sources; get rid of stored energy.

  • Lockout energy controls (all members attach own locks during group service work).

  • Test operating controls, then return to "off" position.

  • Perform service/maintenance.

  • If energizing to test or position equipment, follow lockout removal steps.

  • Repeat lockout steps after test/repositioning.

  • Before re-energizing, removing tools and be sure employees are safely away from equipment.

  • Reinstall machine guards.

  • Remove lockout devices

  • Turn on energy and notify other employees.

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