Information
-
Document No.
-
Audit Title
-
Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
Energy Control Program
-
Your company has an energy control program that prohibits service or maintenance on powered equipment unless energy has been drained and lockout/tag out procedures performed.<br><br>
-
All locations requiring lockout/tagout are identified
-
Specific lockout/tagout procedures have been developed.
-
Lockout/tagout procedures are reviewed at least annually.
-
Only trained/authorized employees perform lockout and remove locks or tags.
Locks and Tags
Locks are:
-
Standardized throughout the facility.
-
Strong enough to withstand all but heavy force or tools.
-
Durable enough for conditions where they're used.
-
Used only for lockout.
-
Identified with name of authorized employee who installs and removes them.
Tags are:
-
Used only when equipment can't be locked out.
-
Understood to be warning only.
-
Used for this purpose only
-
Strong and durable
-
Marked with bold, easy-to-read warnings
-
Identified, when used, with the name of the authorized employee who installs and removes them.
Employee Training
Documentation of employee training has been completed for all:
-
Authorized employees
-
Affected employees
-
Other employees
Authorized Employees have been trained and know:
-
Type and amount of energy their machines and equipment use
-
How to control machine and equipment enrgy
-
Specific lockout/tagout procedures
Affected employees have been trained and know:
-
Why energy control procedures are important and required
-
Never to try to start locked or tagged equipment.
-
Never to remove, ignore, or bypass locks and tags.
Other employees have been trained and know:
-
Never to try to start locked or tagged equipment.
-
Never to remove, ignore, or bypass locks and tags.
Lockout Procedures are performed by authorized employees in this sequence:
-
Identify machine energy type, it's hazards, and control devices.
-
Inform affected employees of planned lockout.
-
Determine who has primary responsibility if service/maintenance is a group assignment.
-
Turn off machine or equipment.
-
Locate and isolate all energy sources; get rid of stored energy.
-
Lockout energy controls (all members attach own locks during group service work).
-
Test operating controls, then return to "off" position.
-
Perform service/maintenance.
-
If energizing to test or position equipment, follow lockout removal steps.
-
Repeat lockout steps after test/repositioning.
-
Before re-energizing, removing tools and be sure employees are safely away from equipment.
-
Reinstall machine guards.
-
Remove lockout devices
-
Turn on energy and notify other employees.