EMBA 245 - Operator Maintenance Tasks (under construction)

• Site:

• PMI Start date/time:

  Date

• Prepared by:

• Crew members

• Design version Mike Brook _ Apr 23

Instructions

• Please take 'before' and 'after' photographs if appropriate to show work completed.

• Ensure all personnel are wearing the appropriate PPE (gloves, masks, glasses, protective overalls etc).

Safety

• Lock out/tag out in place?

  Done

  Not Done

• Why was lock out/tag out not carried out?

1) Pre Feeder

• 1.1) Clean area & remove all waste. FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

• 1.2) Clean all sensors with a dry cloth. FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

• 1.3) Check all belts for damage or wear. FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Feed Unit

• 1. Check the condition of the feed area (Platform/pipework etc)<br>2. Check the condition of the air filter<br>3. Check for air leaks<br>4. Check the function and clean the kicker fingers, blank supports etc from dust and paper waste<br>5. Check the air filter FREQUENCY: 2W

  Completed

  Part Done

  Not Done

  Not Required

Print Unit 1

• 1. Clean all parts for the ink circulation.<br>3. Clean the ink splash guard<br>4. Check the condition of the anilox ROLLER<br>5. Check the condition of the rubber ROLLER<br>6. Check the condition and position of the vacuum belt<br>7. Check the print cylinder lateral adjuster<br>8. Check for air leaks<br>9. Check the guard condition<br>10. Check the condition of the anilox ROLL<br>11. Check the condition of the rubber ROLL<br>12. Check the condition of the print cylinder<br>13. Check the anilox to print cylinder gap<br>14. Check the condition and position of the roll end dams<br>15. Clean out ink trays<br>16. Remove and clean ink covers<br>17. Clean ink rollers and ink reservior<br>18. Clean print cylinders and sleeve. Remove ink and tape<br>19. Remove and clean ink dams FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Print Unit 2

• 1. Clean all parts for the ink circulation.<br>3. Clean the ink splash guard<br>4. Check the condition of the anilox ROLLER<br>5. Check the condition of the rubber ROLLER<br>6. Check the condition and position of the vacuum belt<br>7. Check the print cylinder lateral adjuster<br>8. Check for air leaks<br>9. Check the guard condition<br>10. Check the condition of the anilox ROLL<br>11. Check the condition of the rubber ROLL<br>12. Check the condition of the print cylinder<br>13. Check the anilox to print cylinder gap<br>14. Check the condition and position of the roll end dams<br>15. Clean out ink trays<br>16. Remove and clean ink covers<br>17. Clean ink rollers and ink reservior<br>18. Clean print cylinders and sleeve. Remove ink and tape<br>19. Remove and clean ink dams FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Print Unit 3

• 1. Clean all parts for the ink circulation.<br>3. Clean the ink splash guard<br>4. Check the condition of the anilox ROLLER<br>5. Check the condition of the rubber ROLLER<br>6. Check the condition and position of the vacuum belt<br>7. Check the print cylinder lateral adjuster<br>8. Check for air leaks<br>9. Check the guard condition<br>10. Check the condition of the anilox ROLL<br>11. Check the condition of the rubber ROLL<br>12. Check the condition of the print cylinder<br>13. Check the anilox to print cylinder gap<br>14. Check the condition and position of the roll end dams<br>15. Clean out ink trays<br>16. Remove and clean ink covers<br>17. Clean ink rollers and ink reservior<br>18. Clean print cylinders and sleeve. Remove ink and tape<br>19. Remove and clean ink dams FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Print Unit 4

• 1. Clean all parts for the ink circulation.<br>3. Clean the ink splash guard<br>4. Check the condition of the anilox ROLLER<br>5. Check the condition of the rubber ROLLER<br>6. Check the condition and position of the vacuum belt<br>7. Check the print cylinder lateral adjuster<br>8. Check for air leaks<br>9. Check the guard condition<br>10. Check the condition of the anilox ROLL<br>11. Check the condition of the rubber ROLL<br>12. Check the condition of the print cylinder<br>13. Check the anilox to print cylinder gap<br>14. Check the condition and position of the roll end dams<br>15. Clean out ink trays<br>16. Remove and clean ink covers<br>17. Clean ink rollers and ink reservior<br>18. Clean print cylinders and sleeve. Remove ink and tape<br>19. Remove and clean ink dams FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Slotting unit

• 1. Clean all dust and waste from the shaft and lead screws<br>2. Wipe off all shafts and lead screws with a rag. Lubricate (MPS)<br>3. Check cleaning of slotting shafts<br>4. Check the slotting knives wear<br>5. Check the strippers wear<br>6. Check creasers<br>7. Check creaser anvils FREQUENCY: 1W

  Completed

  Part Done

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  Not Required

Die Cut Unit

• 1. Check the condition of the die cutting anvils<br>2. Check that the die cutting anvils are able to idle freely round the shaft <br>FREQUENCY: 2W

  Completed

  Part Done

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  Not Required

Glue Unit

• 1. Clean and lubricate the glue system FREQUENCY: 2W

  Completed

  Part Done

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  Not Required

Folding Unit

• 1. Clean the folding bars and rails from glue<br>2. Keep the rubber roller at the end of the folding section free from glue<br>3. Keep the growed rollers in squaring hopper clean from glue<br>4. Keep squaring plates clean from glue<br>5. Keep photo cells and reflector clean from dust<br>6. Check the glue applicator. Replace any worn parts<br>7. Check the transport belt wear<br>8. Check the vertical belt wear<br>9. Check the folding belt wear<br>10. Check the die-cut to folding rail flaps<br>11. Check the folding rail transfer belts/lower belts<br>12. Grease the lead screw flange bearings<br>13. Check the folding rail gaps (upper and lower rails)<br>14. Check the belt tensioner FREQUENCY: 2W

  Completed

  Part Done

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  Not Required

Counter Ejector

• 1. Remove all dust, debris & waste from the counter/ejector. 2. Check condition of belts & conveyors. Report any defects FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

• 1. Check all front stop cushions and replace if necessary. FREQUENCY: 1M

  Completed

  Part Done

  Not Done

  Not Required

Strapping Machine

• 1. Isolate the strapper from electricity and pneumatics.<br>2. Blow down and/or vacuum out all dirt and debris.<br>FREQUENCY: 1W

  Completed

  Part Done

  Not Done

  Not Required

Stacking/Palletising

• Completed

  Part Done

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  Not Required

Oil & Greasing

• 1. Oil and grease machine the whole machine starting at pre-feeder through to counter collector and strapping machine. FREQUENCY: 1W

  Completed

  Part Done

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  Not Required

General

• 1. Clean down machine from feed to delivery end<br>2. Lift and wash down drain covers and clean out drains<br>3. Clean roll out tracks<br>4. Check delivery belts and replace if necessary<br>5. Vacuum out filters and change if needed<br>6. Sweep and tidy up all areas<br>7. Wipe down all machine services and cabinets FREQUENCY: 2W

  Completed

  Part Done

  Not Done

  Not Required

Additional tasks done

• Additional task or corrective completed (attach picture if needed).

Correctives to do

• Brief description of corrective and area on machine (create action to be done here using 'Action' button). Attach picture if needed.

• Can this corrective be done whilst machine is running?

  Can be done whilst running

  Has to be done whilst stopped

  Not sure?

Safety Concerns noted

• Detail of any safety issues noted whilst performing maintenance (create actions to be done here using 'Action' button and attach picture if needed.

Hand Back Check List

• Housekeeping - Ensure that all tools and equipment have been removed and/or replaced onto shadow boards and the area is clean & tidy.

  Done

  Not Done

• Safety Guards - Ensure that all guards are refitted and secured correctly.

  Done

  Not Done

• Machine Start Up - Removal of lock out/tag out devices and carry out power up procedure.

  Done

  Not Done

• Safety Systems - Test operation of all emergency stop buttons, light barriers etc.

  Done

  Not Done

PMI Sign Off (end of maintenance slot)

• PMI End Time:

  Date

• Sign Off - Machine Team Leader - (print name & signature):

  Sign

• Sign Off - Shift/Cell Leader - (print name & signature):

  Sign

2) Feeder

• 2.1) Grease all shafts & bearings. Use EP1 grease only. Frequency: 1W

  Completed

  Part Done

  Not Done

  Not Required

• 2.2) (Inside the feed unit) Remove any dust from the brushes that clean the board before it enters the print unit & clean vacuum extraction unit. Frequency: 1W

  Completed

  Part Done

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  Not Required

• 2.3) Spray all lateral shafts & guides with LPS spray & clean off with a cloth. Frequency: 1W

  Completed

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  Not Required

• 2.4) Check condition of all feed wheels, replace if needed. Frequency: 2W

  Completed

  Part Done

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  Not Required

• 2.5) Remove all waste and debris from the feed rollers. Frequency: 1W

  Completed

  Part Done

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  Not Required

• 2.6) Apply grease to all greasing points. Use EP1 grease only. Frequency: 1W

  Completed

  Part Done

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  Not Required

• 2.7) Check condition of the top & bottom feed rollers, reporting any defects. Frequency: 1W

  Completed

  Part Done

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  Not Required

12) Corrpal Stacker

• 12.1) Remove all dust, debris & waste from the Corrpal stacker. Frequency: 1W

  Completed

  Part Done

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  Not Required

• 12.2) Check condition of belts and rollers. Frequency: 1W

  Completed

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  Not Required

• 12.3) Check slip sheet dispensers and tie grabber. Frequency: 1W

  Completed

  Part Done

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  Not Required