Title Page
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Engineering Audit Rev 1
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Engineering Managers quarterly H&S Audit
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RPC Superfos Blackburn
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Conducted on
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Prepared by
Fire
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Extinguishers accessible
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Date of last inspection
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Escape routes clear of obstruction
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Welding bench no sources of ignition
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Welding gear tested
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Shift Engineer able to carry out duties in a Fire situation
MEWP’S
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Guards and handrails fitted and in good condition
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Platform free from debris and engineering items
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Pre-use safety checks up to date
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Harnesses available and tagged and tested
Access/Egress
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Walkways are clear
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Floors in good condition and markings clear
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Oil storage areas tidy and stillages clean
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Containers sealed when not in use
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Containers correctly labelled
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Gas bottles stored in correct location and cage locked
Waste
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Waste is stored in the correct receptacles
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Receptacles being emptied and not overflowing
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No items being stored on top of cupboards etc
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Combustibles being stored near sources of ignition e.g. electrical switchgear, heaters, battery chargers etc
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Workshop floor without debris
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Machines are in a clean condition
Environment and Welfare
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Heating & ventilation equipment functioning and records up to date
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Lighting is adequate
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Welding area clean and tidy
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Grinding wheels - Guards in place
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Grinding wheel - wheels in suitable condition and dressed
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Suitable spill kit available and staff aware of location
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All chemicals controlled in line with COSHH Regulations
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Boiler checks completed
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Storage water tanks tests up to date and no issues
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5S daily checks completed
Storage
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Storage racking secure and stable
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All parts or spares associated with the Engineering department stored safe and stable
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Oil storage - items stored on bunds
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Oil storage - staff received training in transporting oil drums
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Gas bottle storage area clean and cage locked
Electrical
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No damaged electrical fittings
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No trailing leads or cables
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Staff trained in live electrical testing
Personal Protective Equipment (PPE)
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Has the necessary PPE been provided and is being worn by employees where required
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Individual monthly checks up to date
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Hearing protection being worn in EPZ areas
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Do staff have facility to store their PPE
Machinery - Plant - Hand tools
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All machine guards are in position, securely fastened and clean
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Lock off system - Pick one machine on the register and check to see if he right lock is on that machine and the machine is locked off correctly
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All machine guard checks have been completed
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Portable appliances are in good condition and PAT tested if required
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All working at height equipment is in good condition and within the test periods
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Staff trained for working at height and MEWP
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Audit one engineer on task being carried out
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Is there a SWP or JSA?
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Is it appropriate for the task being carried out?
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Staff are working safely
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Hand tools are in good condition & H&SM BKN 26 is being followed. Name of person checked
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Lifting equipment tested and in date
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Staff trained on lifting and slinging
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PPM programme up to date
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PPM check sheets completed
Contractors
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Are all contractors working on site at the time of the audit on the approved list
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Have they received an induction and is documented
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Have they submitted RAMS for the work they are doing
General
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Are all safety signs in good order
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No outstanding issues from last Audit
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Departmental training matrix up to date
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Departmental risk assessments are within a 3 year time period
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List the persons spoken to during the audit
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There have been no changes in the workplace or the operating procedures to warrant a review of any of the existing statements of the H&S policy and/or risk assessment that is required under the MHSW REGS.
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Auditor