Title Page

  • Conducted on

  • Product

  • Prepared by

  • Supervisor

Extruder - Quality Verification

  • Was the 1st Car Checked?

  • Car Number

  • Car Code

  • Audit Start Time

Checks

  • Setting Mesh and Black Plastic OK

  • Setting Pattern and Ties OK - Include Photo

  • Car Blocks Clean

  • Correct Bridges and Buttons

  • Robot Drop / Deformation OK

  • Core Holes Aligned

  • Brick Weight (kg)

  • Squareness/Bowing

  • Length Dimension Correct

  • Length (mm)

  • Width Dimension Correct

  • Width (mm)

  • Height Dimension Correct

  • Height (mm)

  • Header Lamination Free

  • Slurry - Under 4 Drops on 4 Slug

  • Slurry Board in Spec

  • Slurry Board Weight (g)

  • Inverter Putdown In Line

  • Precutter Wheel Alignment & Depth

  • Wirebank Ploughs Adjusted Correctly

  • Tank 1 Slurry in Spec

  • Tank 1 Slurry Viscosity (seconds)

  • Tank 1 Slurry Specific Gravity (g/mL)

  • Flinger Tank Slurry in Spec

  • Flinger Tank Slurry Viscosity (seconds)

  • Flinger Tank Slurry Specific Gravity (g/mL)

  • Correct Die Oil Pressure

  • Die Oil Pressure - Front (psi). Ensure value is between 80-120psi

  • Die Oil Pressure - Rear (psi). Ensure value is between 300-450psi

  • Die Oil Flow Dials - Front

  • Die Oil Flow Dials - Rear

  • Pug/Extruder levels OK

  • Extruder Amps Range

  • Pug Amps Range

  • Vacuum Pressure

  • Sand Coverage Even and Consistent

  • Sand Blast Pressure (bar)

  • Impression Roller and Application OK

  • Corner Rollers OK

  • Penetrometer OK

  • Penetrometer

  • Slug Temperature OK

  • Slug Temperature (°C)

  • Cut Rate (cuts/min)

  • Feed (TPH)

  • Manganese OK

  • Manganese Rate - L/min

  • Manganese Specific Gravity (g/mL)

  • Manganese Viscosity

  • Ceretec Rate OK

  • Ceretec Rate - L/min

  • Surface Finish Additives OK

Raw Materials

  • Correct Stockpile Colour

  • Correct Particle Size Distribution

  • Raw Moisture %

  • Water

  • Moisture Set Point %

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.