F-02 Audit Checklist

• Conducted on

  Date

• Conducted by

• Location
  Address

Door switch

• Fitting check

  OK

  NG

  N/A

Undersheet attachment

• Evaporator Tube Punch

  OK

  NG

  N/A

• Usage of Gauge

  OK

  NG

  N/A

Evaporator Taping

• Taping Condition

• Taping Leakage

• Tube to tube distance with Gauge

Drain Pipe Assembly

• Sealing Condition

  OK

  NG

  N/A

• Fitting Check

  OK

  NG

  N/A

Sensor Screw Bush

• Fitting Check

  OK

  NG

  N/A

Wire Harness touch with Liner

• Twist condition of Twisting Lock

• Location of Twisting lock

• Quantity of Twisting Lock ( L )

Thermostat and Door Switch Back Cover

• Sealing condition

  OK

  NG

  N/A

• Cable arrangement

  OK

  NG

  N/A

Side Cabinet and Condenser Taping

• Taping Condition

  OK

  NG

  N/A

• Tube to tube distance

Thermostat Sensor Position

• Sensor Gauge

  OK

  NG

  N/A

Cabinet Liner Crack

• Location of Crack

• Root cause (Transportation/Defective Good)

Border Gap/Liner Up-Down

• Gap between Side Cabinet and Liner

Suction tube to Liner Gap

• Quantity of Twisting Lock ( L )

• Location of Twisting lock

  OK

  NG

  N/A

• Twist condition of Twisting Lock

  OK

  NG

  N/A

Compressor House Tube Arrangement

• Usage of Gauge to check Tube length

  OK

  NG

  N/A

Nitrogen Flushing

• No joint Block

  OK

  NG

  N/A

• Nitrogen Pressure value

Dirty Liner

• Check liner's cleanliness

  OK

  NG

  N/A

• <br>Is the operator checking the quality of components and work before and after work?

  Yes

  No

  N/A

Body Checking

• Thermostat position Jam

  OK

  NG

  N/A

• Drain Line Jam

  OK

  NG

  N/A

• Door Switch Jam

  OK

  NG

  N/A

• Upper/Middle/Lower Cross and Back Sheet Foaming Spot

  Yes

  No

  N/A

• Liner Border Gap

  OK

  NG

  N/A

• Cabinet Liner Air Gap

  OK

  NG

  N/A

• Upper Cross Check

  OK

  NG

  N/A

• Middle Cross Check

  OK

  NG

  N/A

• Lower Cross Check

  OK

  NG

  N/A

• Side Sheet Check

  OK

  NG

  N/A

• Back Sheet Check

  OK

  NG

  N/A

• Top Sheet Check

  OK

  NG

  N/A

• Cabinet Liner Check

  OK

  NG

  N/A

• Foam Leakage from Wiring Position

  OK

  NG

  N/A

Lock Ring

• Check the proper insertion of lock ring

  OK

  NG

  N/A

• Check the projection length of lock ring

• Check the Lock ring processing

  OK

  NG

  N/A

• Check the Pressure of lock ring machine joint

  OK

  NG

  N/A

• Is there any glue?

  Yes

  No

  N/A

Capillary Process

• Check if the capillary cutter is used

  Yes

  No

  N/A

• Check the inner diameter of capillary tube

  OK

  NG

  N/A

Tube Cap

• Is the cap present in every Tube?

  Yes

  No

  N/A

• Is the cap present in Filter Drier?

• Is the cap present in the compressor?

  Yes

  No

  N/A

• Is the cap present in every Tube in tube brazing area during break and factory closing time?

  Yes

  No

  N/A

Brazing Area

• Check if the operator is using Shield

  Yes

  No

  N/A

• Check gas pressure

  OK

  NG

  N/A

Electrical Components

• Are the electric parts assembled in right way?

  Yes

  No

  N/A

• Is there any scratch or burning sign in power cord?

  Yes

  No

  N/A

Body barcode Punching

• Check the barcode punch & problem entry

  Yes

  No

  N/A

• Check the lower hinge with gauge

  Yes

  No

  N/A

Compressor check

• Is pressure being checked in every compressor?

  Yes

  No

  N/A

Vacuum

• Check if Vacuum area checklist is being maintained

  Yes

  No

  N/A

• Check if the vacuum punch is working properly?

  Yes

  No

  N/A

Leak Check Area

• Check the leak check report is ok

  Yes

  No

  N/A

• Check the leak check machine

  OK

  NG

  N/A

Thermostat Fitting

• Check Thermostat fitting

  OK

  NG

  N/A

Sticker

• Check if the sticker pasting is being done by cleaning the area

  OK

  NG

  N/A

• Check PI, guideline & side note sticker

  OK

  NG

  N/A

• Check power cord sticker

  OK

  NG

  N/A

Logo Branding

• Check the logo printing quality

  OK

  NG

  N/A

• Check the logo alignment

  OK

  NG

  N/A

PI Sticker Fitting Area

• Check the middle/lower cross tap/bend/scratch

  OK

  NG

  N/A

• Check the gasket condition

  OK

  NG

  N/A

• Check the foam leakage on upper/middle/lower cross

  OK

  NG

  N/A

• Check the aesthetic problem in liner

  OK

  NG

  N/A

• Check the foam leakage on door cap

  OK

  NG

  N/A

• Check the excess polythene door cap

  OK

  NG

  N/A

• Check the channel scratch

  OK

  NG

  N/A

• Check the door cap scratch

  OK

  NG

  N/A

• Check the vacuum in cabinet liner

  OK

  NG

  N/A

• Check the door level (up/down)

  OK

  NG

  N/A

• Check upper and middle hinge torque

  OK

  NG

  N/A

• Check screen print and tape test

  OK

  NG

  N/A

• Drain cleaner missing check

  OK

  NG

  N/A

Cooling Punch Area

• Check the MRP and Diagram auto level

  OK

  NG

  N/A

• Check the distance of the capillary from base plate

• Check the strainer holder fitting

  OK

  NG

  N/A

• Check if the lokprep is missing

  Yes

  No

  N/A

• Is the circuit breaker tripped?

  Yes

  No

  N/A

• Check the power cord condition

  OK

  NG

  N/A

Decoration storing

• Check the storing and carrying condition of all decoration

  OK

  NG

  N/A

Final Back Sheet

• Check the cable process

  OK

  NG

  N/A

• Check the condenser tube joint color

  OK

  NG

  N/A

• Check the back cover screw

  OK

  NG

  N/A

Final Point

• Check the door liner

  OK

  NG

  N/A

• Check the door glass

  OK

  NG

  N/A

• Check the right door is attached as per model and color

  OK

  NG

  N/A

• Check the side sheet and back sheet condition

  OK

  NG

  N/A

• Check the side sheet, door sheet and liner

  OK

  NG

  N/A

• Check the inner parts of the freezer (basket, shelf)

  OK

  NG

  N/A

• Check the gasket

  OK

  NG

  N/A

• Check the thermostat screen print

  OK

  NG

  N/A

• Check the LED Lamp cover and frame fitting

  OK

  NG

  N/A

• Check the door decorative part

  OK

  NG

  N/A

• Check the top and bottom Styrofoam

  OK

  NG

  N/A

• Check if the thermostat is locked properly

  OK

  NG

  N/A

• Check the cabinet liner

  OK

  NG

  N/A

• Check the process of warranty book and key packaging

  OK

  NG

  N/A

• Check the hinge cover

  OK

  NG

  N/A

• Check the function of door lock

  OK

  NG

  N/A

Carton Area

• Check the carton, polythene, Styrofoam, belt

  OK

  NG

  N/A

Beverage Cooler

• Check the gasket condition

  Yes

  No

  N/A

• Check if the shelf, shelf channel, shelf lock, lock channel cutting are in right position

  Yes

  No

  N/A

• Check if the upper and lower front cover are attached properly

  Yes

  No

  N/A

• Check if the sticker is attached properly

  Yes

  No

  N/A

• Check if there is leg wheel and wheel support is present

  Yes

  No

  N/A

• Check the door channel

  Yes

  No

  N/A

• Check the side sheet

  Yes

  No

  N/A

• Check the inner sheet

  Yes

  No

  N/A

Ice Cream Freezer

• Check the sliding glass and gasket condition

  OK

  NG

  N/A

• Check the loading mark of inner sheet as per instruction

  OK

  NG

  N/A

• Check if the sticker is attached properly

  Yes

  No

  N/A

• Check the top frame scratch, joint gap, up-down

  Yes

  No

  N/A

• Check if the Copper part is being colored in MS to Copper joint

  Yes

  No

  N/A

• Check the inner sheet

  Yes

  No

  N/A

• Check if the top and bottom Styrofoam is being used properly or not

  Yes

  No

  N/A

• Check if the thermostat is being locked properly

  Yes

  No

  N/A

Door Assembly Point

• Check the door wastage area

  OK

  NG

  N/A

• Check the gasket storing and fitting

  OK

  NG

  N/A

• Check the measurement of the foaming door as per the jig

  OK

  NG

  N/A

• Check the condition of door jig

  OK

  NG

  N/A

• Check the cap and channel storing

  OK

  NG

  N/A

Screen Print

• Check the quality of tape test of screen printing

  OK

  NG

  N/A

IQC

• Is IQC done properly?

  Yes

  No

  N/A

• Knowing the identified problems

  Yes

  No

  N/A

• Inform the Production team and Deputy In Charge

  Yes

  No

  N/A