F1-020-10

Non-Conforming Audit Process Audit Card

• LINE: S550 STATION: F1-20 AUDIT TYPE: Key Process / Characteristic OPERATION DESCRIPTION: PS Track Load

• 1.Obtain build label and place on DR build pallet.

  

• 2.Scan build label, then obtain chassis from the sequencing racks.

  

• 3.Place PS chassis on build pallets and lock them in. Scan PS chassis.

  

• 4. Get the inboard recliner cover and clip it to the PS chassis. Secure the cover with one screw.
  S550: 1.7 Nm +/- 0.1 Nm

  

"Process / Operation Summary:

• 1.Obtain build label and place on DR build pallet. 2.Scan build label, then obtain chassis from the sequencing racks. 3.Place PS chassis on build pallets and lock them in. Scan PS chassis. 4. Get the inboard recliner cover and clip it to the PS chassis. Secure the cover with one screw. S550: 1.7 Nm +/- 0.1 Nm

Conforming Audit Process Audit Card

• LINE: S550 STATION: F1-20-10 AUDIT TYPE: Key Process / Characteristic OPERATION DESCRIPTION: PS Track Load

Key Process Characteristics:

• 1.Build label Scan 2.PS Track Scan 3.Inboard Recliner cover Install

Audit Procedure

Question 1

• Is the SWI present?

  Yes

  No

  N/A

• Date

  Date

• Visible and Readable?

  Yes

  No

  N/A

• Current and Accurate?

  Yes

  No

  N/A

• Is the area clean and free of debris?

  Yes

  No

  N/A

Question 2

• Watch and scan the 5 jobs when the operator finishes the job. Please hit the check before continuing.

• BSN 1

  Media

• BSN 2

  Media

• BSN 3

  Media

• BSN 4

  Media

• BSN 5

  Media

• Are the components parts easily accessible?

  Yes

  No

  N/A

• Does the operator follow each line of the SWI?

  Yes

  No

  N/A

Question 3

• Is there any Quality Alert(s)

  Yes

  No

  N/A

• Present?

  Yes

  No

  N/A

• Being Followed?

  Yes

  No

  N/A

• Quality Alert Number

• Expired?

  Yes

  No

  N/A

• Select date

  Date

Question 4

• Is there any Visual Aids?

  Yes

  No

  N/A

• Are they controlled? (sign and Dated)

  Yes

  No

  N/A

• Please Sign here

  Sign

• Select date

  Date

Question 5

• Was Poke Yoke Performed?

  Yes

  No

  N/A

• Select date

  Date

Question 6

• Verify - is Nonconforming material

• Stored in proper location?

  Yes

  No

  N/A

• Disposition tags filled out properly?

  Yes

  No

  N/A

Question 7

• Verify - is operator trained on this job?

  Yes

  No

• Operator Name

• Operator Competency Level?

Question 8

• PMs complete (for previous week)?

  Yes

  No

Question 9

• Are Stickers on torque equipment present and legible?

  Yes

  No

  N/A

• Torque ID

• Calibration Date

  Date

• Any additional torques?

  Yes

  No

• Torque iD

• Calibration Date

  Date

• Torque ID

• Calibration Date

  Date

Question 10

• Is the Hot Spot sign present?

  Yes

  No

  N/A

Question 11

• Is the FMVSS sign present

  Yes

  No

  N/A

Question 12

• Does the Control Plan meet process control requirements for the station?

  Yes

  No

  N/A

Question 13

• Does the PFMEA meet process requirements for the station?

  Yes

  No

  N/A

Question 14

• Verify - Cardboard bins do not have other trash.

  Yes

  No

  N/A

After Completed The Aduit

• Was this a Non Conforming Audit or a Conforming Audit

  Conforming Aduit

  Non Conforming Aduit

• What are the Non-Conformance(s) found?

• Immediate Response(s)

• Any Errors in the Torques?

  Yes

  No

• Enter the Torque Specs:

Once Finished

• Add signature

  Sign

• Enter Today Date and Time Completed

  Date

• What Shift?

  1st Shift

  2nd Shift