Fastenal AHUB 6S Audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Sort

• Is the area free of excess supplies and Equipment?

  Yes

  No

  N/A

• Are work areas clear of any misc items (trash, not cluttered, etc.)?

  Yes

  No

  N/A

Systematic Organization

• Is product in correct locations, (part on shelf, product in correct composite)?

  1

  2

  3

  4

  N/A

• Are items placed in marked locations i.e. Pallet jacks, garbage cans, scanners,etc.

  1

  2

  3

  4

  N/A

• Are product locations organized (boxes closed, no loose product,etc.)

  1

  2

  3

  4

  N/A

• Are employees following work instructions?

  Yes

  No

  N/A

Shine

• Are floors/aisles clean from dirt & debris?

  1

  2

  3

  4

  N/A

• Is equipment clean & organized?

  Yes

  No

  N/A

• Are cleaning supplies accessible & in good condition?

  Yes

  No

  N/A

• Are employees addressing cleanliness issues as they see them?

  Yes

  No

  N/A

• Is signage in good condition?

  1

  2

  3

  4

  N/A

• Is pallet wrap hanging from the racks?

  Yes

  No

  N/A

Simplify and Standardize

• Have scales in the area/department been caliberated?

  Yes

  No

  N/A

• Are ISO work instructions available via computer & sign posted?

  Yes

  No

  N/A

• Are pallets stacked under 6 feet and stored properly (laying flat,not stored standing upright)?

  Yes

  No

  N/A

• Has all work been completed? (product left out from previous day,etc)

  Yes

  No

  N/A

Sustain

• Do employees know how to access ISO work instructions?

  Yes

  No

  N/A

• Do employees know Fastenal's Quality Policy Statement?

  Yes

  No

  N/A

• Have issues from previous audit been corrected?

  Yes

  No

  N/A

• Have previous audit results been posted?

  Yes

  No

  N/A

Safety

• Is emergency action plan posted in department? Do leads know procedures for completing an injury report?

  Yes

  No

  N/A

• Are employees wearing steel toes?

  Yes

  No

  N/A

• Are employees dressed appropriately to control or retain body heat appropriate to conditions / in proper dress code?

  Yes

  No

  N/A

• Are employees utilizing PPE as necessary/required?

  Yes

  No

  N/A

• Are employees complying with cell phone and radio/headphone policy?

  Yes

  No

  N/A

• Are dock chains in use where applicable?

  Yes

  No

  N/A

• Are pallets that are in use in good condition?

  1

  2

  3

  4

  N/A

• Are employees using caution around machines/conveyors?

  Yes

  No

  N/A

• Are the proper lifting procedures being observed?

  Yes

  No

  N/A

• Is the area free of trip hazards?

  Yes

  No

  N/A

• Are employees exercising caution while clearing jams on the sorter?

  Yes

  No

  N/A

• Are only trained employees operating equipment?

  Yes

  No

  N/A

• Are employees operating lifts in a safe manner?

  Yes

  No

  N/A

• Are employees completing daily lift inspection sheets?

  Yes

  No

  N/A

• Are all emergency exits kept free from obstruction and clearly accessible?

  Yes

  No

  N/A

• Are daily muster sheets posted & signed?

  Yes

  No

  N/A

• Are all trailers verified to be chocked before entering to load/unload?

  Yes

  No

  N/A

• Are lane stoppers up on receiving lanes?

  Yes

  No

  N/A

• Are first aid kits clear of obstruction?

  Yes

  No

  N/A

Miscellaneous

• Any misc safety or other concerns observed in the department?

  Yes

  No

  N/A