GDX2 Maintenance Checklist

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Hopper Section

• With help, remove cover over cigarette pushers and clean

  Yes

  No

  N/A

• Clean rails and linear bearings (cigarette pushers)

  Yes

  No

  N/A

• Clean all Perspex doors, photocells and detectors

  Yes

  No

  N/A

• Clean cigarette pushers

  Yes

  No

  N/A

• Clean cigarette vanes and agitator pins

  Yes

  No

  N/A

• Clean vanes starve detectors

  Yes

  No

  N/A

• Open, check and clean cigarette turret covers, pockets and end detectors

  Yes

  No

  N/A

• Clean cigarette track

  Yes

  No

  N/A

• Clean vacuum filter and housing with a vacuum

  Yes

  No

  N/A

Innerframe Section

• Clean all photocells and detectors

  Yes

  No

  N/A

• Clean inner frame bobbin holders and thread up rolls

  Yes

  No

  N/A

• Open inner frame splice unit cover and clean splice unit

  Yes

  No

  N/A

• Remove inner frame pulling roller cover and clean pulling rollers and track

  Yes

  No

  N/A

• Clean inner frame cutting unit, belts and rollers, etc (beware of knives)

  Yes

  No

  N/A

• Remove and clean inner frame delivery covers

  Yes

  No

  N/A

• Clean inner frame delivery track and check lugs secure on timex belt

  Yes

  No

  N/A

• Clean inner frame reject chutes and collection tray

  Yes

  No

  N/A

• Clean reciprocating pocket area. Remove reciprocating pocket cover for access

  Yes

  No

  N/A

Foil section

• Clean all photocells and detectors

  Yes

  No

  N/A

• Clean foil transport rollers belts, bobbin holders and tension rollers.

  Yes

  No

  N/A

• Clear foil splicing unit

  Yes

  No

  N/A

• Clean embossing head and rollers using a brass brush

  Yes

  No

  N/A

• Clean foil cutting unit, knife roller and suction discs

  Yes

  No

  N/A

• Remove and clean foil track covers and foil plough guides. Clean cigarette track

  Yes

  No

  N/A

Checks

• Check the cigarette channel

  Yes

  No

  N/A

• Check the bushing of cigarette pushers

  Yes

  No

  N/A

• Check the cigarette trim rake on the way of cigarette bundle

  Yes

  No

  N/A

• Check mobile pocket and folders

  Yes

  No

  N/A

• Check the mouth and greasers

  Yes

  No

  N/A

• Check the foil cutting knives

  Yes

  No

  N/A

• Check the heaters

  Yes

  No

  N/A

• Check the U knife and pressure roller at the tear tape unit

  Yes

  No

  N/A

• Check the film knife

  Yes

  No

  N/A

Authorization

• Sign-Off

  Sign