GEMBA Safety Walk

GEMBA Safety Walk Inspection

• Site:

  Select CMC - Hamilton (OH) CMC - Greenville (AL) Burndy - Littleton (NH) Burndy - Lincoln (NH) Burndy - Londonderry (NH) Burndy - Manchester (NH) Killark - Fenton (MO) Juarez (MX) Toluca (MX)

  • CMC - Hamilton (OH)
  • CMC - Greenville (AL)
  • Burndy - Littleton (NH)
  • Burndy - Lincoln (NH)
  • Burndy - Londonderry (NH)
  • Burndy - Manchester (NH)
  • Killark - Fenton (MO)
  • Juarez (MX)
  • Toluca (MX)

• Category Completed:

  Select Material Handling Electrical Safety Fire Prevention Machine Guarding Hoists, Cranes & Auxiliary Equipment Permit Required Confined Space Entry Powered Industrial Trucks/Forklifts Ladder Safety Welding, Cutting & Brazing Hand Power, Portable Tools & Equipment Abrasive Wheel Equipment Grinders Compressors & Compressed Air Compressed Gas Cylinders Elevated Surfaces Floor & Wall Openings Racking Aisles Exterior Docks Interior Docks Spraying Operations Identification of Piping Systems Hazardous Waste Universal Waste

  • Material Handling
  • Electrical Safety
  • Fire Prevention
  • Machine Guarding
  • Hoists, Cranes & Auxiliary Equipment
  • Permit Required Confined Space Entry
  • Powered Industrial Trucks/Forklifts
  • Ladder Safety
  • Welding, Cutting & Brazing
  • Hand Power, Portable Tools & Equipment
  • Abrasive Wheel Equipment Grinders
  • Compressors & Compressed Air
  • Compressed Gas Cylinders
  • Elevated Surfaces
  • Floor & Wall Openings
  • Racking
  • Aisles
  • Exterior Docks
  • Interior Docks
  • Spraying Operations
  • Identification of Piping Systems
  • Hazardous Waste
  • Universal Waste

• Department(s) Inspected (If entire plant cannot be completed):

  Select Barfield CPI Machining Centers Screw Receiving B Shipping/Receiving A Maintenance/Tool Room

  • Barfield
  • CPI
  • Machining Centers
  • Screw
  • Receiving B
  • Shipping/Receiving A
  • Maintenance/Tool Room

• Conducted On:

  Date

• Auditor(s):

Material Handling

• Slings, chains, all lifting equipment serialized and inspected (daily visual, annual third party documented)

  Yes

  No

  N/A

• Cranes/hoists in good condition

  Yes

  No

  N/A

• Are pallets properly stored (i.e. not leaning against columns, protruding into aisleways, etc.)?

  Yes

  No

  N/A

• Are all materials stored above knee level so they do no present a trip hazard?

  Yes

  No

  N/A

• Are vehicles shut off and their brakes set prior to loading or unloading?

  Yes

  No

  N/A

• Are dock boards (bridge plates) used when loading or unloading operations are taking place between vehicles and docks?

  Yes

  No

  N/A

• Are trucks and trailers secured from movement during loading and unloading operations?

  Yes

  No

  N/A

• Are all hand trucks maintained in safe operating condition?

  Yes

  No

  N/A

• Are securing chains, ropes, chokers, or slings adequate for the job to be performed?

  Yes

  No

  N/A

• When hoisting material or equipment, are provisions made to ensure that no one will be passing under the suspended loads?

  Yes

  No

  N/A

• Are stacked material interlaced to prevent sliding or tipping?

  Yes

  No

  N/A

• Are shelves labled for capacity, secured and constructed to withstand the maximum designated storage weight?

  Yes

  No

  N/A

Electrical Safety

• All electrical panels or boxes covered, secured and labeled

  Yes

  No

  N/A

• No open knockouts

  Yes

  No

  N/A

• Clearance around electrical equipment should be 3 feet minimum (around disconnect switches, isolators, switchboards, etc.)

  Yes

  No

  N/A

• GFCI outlets in place at all wet or damp locations (outdoors, 6' from any water source and when using portable tools)

  Yes

  No

  N/A

• Extension cords and plug strips installed correctly (off floor so objects cannont fall into them) and not used more than 90 days, except for computers

  Yes

  No

  N/A

• Electrical cords undamaged (not frayed, ground plug intact)

  Yes

  No

  N/A

• Exit signs are internally illuminated and placed throughout the facility

  Yes

  No

  N/A

• No multitap outlets used for any application, or daisy chaining (plugging into each other) of plug strips and/or extension cords

  Yes

  No

  N/A

• Is all electrical equipment (including flammable storage cabinets from which flammable materials are being dispensed from) grounded?

  Yes

  No

  N/A

• Arc Flash Study done on entire facility with all panels labeled with Arch Flash Rating and PPE required. Must be completed within the last five years

  Yes

  No

  N/A

• Work areas are adequately illuminated

  Yes

  No

  N/A

• Are all flexible cords and cables free of splices and taps?

  Yes

  No

  N/A

• Is use of metal ladders prohibited in areas where the ladder or the person using the ladder could come in contact with energized parts of equipment, fixtures, or circuit conductors?

  Yes

  No

  N/A

• Are disconnecting switches and circuit breakers labeled to indicate their use or equipment served?

  Yes

  No

  N/A

• Is each motor located within sight of its controller or the controller disconnecting means capable of being locked in the open position, or is a separate disconnecting means installed in the circuit within sight of the motor?

  Yes

  No

  N/A

• Are employees who regularly work on or around energized electrical equipment or lines instructed in cardiopulmonary resuscitation (CPR) methods?

  Yes

  No

  N/A

Fire Prevention

• Local fire department acquanted with the facility and its specific hazards

  Yes

  No

  N/A

• The fire suppression equipment inspection is current

  Yes

  No

  N/A

• Are fire alarm systems tested at least annually?

  Yes

  No

  N/A

• Are interior standpipes and valves inspected regularly?

  Yes

  No

  N/A

• Are automatic sprinkler system water control valves, air and water pressure check as required?

  Yes

  No

  N/A

• Are sprinkler heads protected by metal guards if exposed to possible physical damage?

  Yes

  No

  N/A

• Fire extinguishers located every 75', inspected and accessible

  Yes

  No

  N/A

• Are fire extinguishers provided in adequate number & type?

  Yes

  No

  N/A

• Are employees periodically trained in use of fire suppression and protection procedures?

  Yes

  No

  N/A

• Are combustible materials stored in covered metal receptacles and removed from work areas promptly?

  Yes

  No

  N/A

• Are approved containers and tanks used for the storage and handling of flammable and combustible liquids?

  Yes

  No

  N/A

• Are flammable liquids kept in closed containers when not in use?

  Yes

  No

  N/A

• Are bulk drums of flammable liquids grounded and bonded to containers during dispensing?

  Yes

  No

  N/A

• Are “no smoking” signs posted on liquefied petroleum gas tanks and in areas where flammable or combustible materials are used and stored?

  Yes

  No

  N/A

• Are storage tanks adequately vented to prevent the development of excessive vacuum or pressure?

  Yes

  No

  N/A

Machine Guarding

• Point of operation is guarded on all machines

  Yes

  No

  N/A

• Hard guards, light curtains, two hand controls, pressure sensing mats, lasers, halo guards, etc are functional and in good condition

  Yes

  No

  N/A

• Flywheels and power transmission is effectively guarded

  Yes

  No

  N/A

• Guarding gaps set to correct dimensions (go/no go gage)

  Yes

  No

  N/A

• Stop time safety distance verified annually

  Yes

  No

  N/A

• Preuse testing of safety guards (two hand controls, light curtains, etc.) is conducted at the beginning of each shift

  Yes

  No

  N/A

• Emergency Stops within easy reach of machine operator

  Yes

  No

  N/A

• Is sufficient clearance provided around and between machines to allow for safe operations, servicing, material handling, and waste removal?

  Yes

  No

  N/A

• Is equipment and machinery securely placed and anchored when necessary, to prevent tipping or other movement that could result in personal injury?

  Yes

  No

  N/A

• Can electric power to each machine be lockedout for maintenance, repair or security?

  Yes

  No

  N/A

• Are footoperated switches guarded or arranged to prevent accidental actuation by personnel or falling objects?

  Yes

  No

  N/A

• Are manually operated valves and switches controlling the operation of equipment and machines clearly identified and readily accessible?

  Yes

  No

  N/A

• Are all emergency stop buttons brightly colored (red with a yellow background) or placarded?

  Yes

  No

  N/A

• Are all pulleys and belts that are within 7 feet of the floor or working level properly guarded?

  Yes

  No

  N/A

• Are all moving chains and gears properly guarded?

  Yes

  No

  N/A

• Are splash guards mounted on machines that use coolant to prevent the coolant from reaching the employees?

  Yes

  No

  N/A

• Are machinery guards secure and arranged so they do not offer a hazard when in use?

  Yes

  No

  N/A

• If special hand tools are used for placing and removing material, do they protect the operator’s hands?

  Yes

  No

  N/A

• Are revolving drums, barrels, and containers guarded by an enclosure that is interlocked with the drive mechanism, so that revolution cannot occur unless the guard enclosures are in place?

  Yes

  No

  N/A

• Are provisions made to prevent machines from automatically starting when power is restored after a power failure or shutdown?

  Yes

  No

  N/A

• Are machines constructed so as to be free from excessive vibration when the largest sized tool is mounted and run at full speed?

  Yes

  No

  N/A

• Are fan blades protected with a guard having openings no larger than 1/2 inch, when operating within 7 feet of the floor?

  Yes

  No

  N/A

• Are saws used for ripping equipped with antikickback devices and spreaders?

  Yes

  No

  N/A

• Are radial arm saws so arranged that the cutting head will gently return to the back of the table when released?

  Yes

  No

  N/A

Hoists, Cranes & Auxiliary Equipment

• Is each overhead electric hoist equipped with a limit device to stop the hook travel at its highest and lowest point of safe travel?

  Yes

  No

  N/A

• Will each hoist automatically stop and hold any load up to 125 percent of its rated load if its actuating force is removed?

  Yes

  No

  N/A

• Is the rated load of each crane & hoist legibly marked and visible to the operator?

  Yes

  No

  N/A

• Are controls of the hoists plainly marked to indicate the direction of travel or motion?

  Yes

  No

  N/A

• Is each cagecontrolled hoist equipped with an effective warning device?

  Yes

  No

  N/A

• Are closefitting guards or other suitable devices installed on hoists to assure hoist ropes will be maintained in the sheave grooves?

  Yes

  No

  N/A

• Are all hoist chains or ropes of sufficient length to handle the full range of movement of the application while still maintaining two full wraps on the drum at all times?

  Yes

  No

  N/A

• Are nip points or contact points between hoist ropes and sheaves that are permanently located within seven feet of the floor, ground, or working platform guarded?

  Yes

  No

  N/A

• Are measures are taken avoid carrying loads over people?

  Yes

  No

  N/A

• Are hoists and loadbearing structures load tested and annually certified?

  Yes

  No

  N/A

• Are all pelican hooks equipped with springloaded safety clips to prevent accidental load release?

  Yes

  No

  N/A

• Are only employees who have been trained in the proper use of hoists allowed to use them?

  Yes

  No

  N/A

• Are the cranes visually inspected for defective components prior to the beginning of any work shift?

  Yes

  No

  N/A

• Are all electrically operated cranes effectively grounded?

  Yes

  No

  N/A

• Is a crane preventive maintenance program established?

  Yes

  No

  N/A

• Is the load chart clearly visible to the operator?

  Yes

  No

  N/A

• Are operating controls clearly identified?

  Yes

  No

  N/A

• Is an audible warning device mounted on each crane?

  Yes

  No

  N/A

• Is sufficient illumination provided for the operator to perform the work safely?

  Yes

  No

  N/A

• Are cranes of such design, that the boom could fall over backward, equipped with boomstops?

  Yes

  No

  N/A

• Does each crane have a certificate indicating that required testing and examinations have been performed?

  Yes

  No

  N/A

• Are hoist & crane inspection and maintenance records maintained and available for inspection?

  Yes

  No

  N/A

Permit Required Confined Space Entry

• Are all Permit Required Confined Spaces identified and labeled as such?

  Yes

  No

  N/A

Powered Industrial Trucks / Forklifts

• Are only trained personnel allowed to operate industrial trucks?

  Yes

  No

  N/A

• Training on industrial trucks is specific to the type of industrial truck being used and includes classroom training and a hands on demonstration

  Yes

  No

  N/A

• Is substantial overhead protective equipment provided on high lift rider equipment?

  Yes

  No

  N/A

• Are required lift truck operating rules posted and enforced?

  Yes

  No

  N/A

• Do forklifts have functioning alarms, strobes, and horns?

  Yes

  No

  N/A

• Is directional lighting provided on each industrial truck that operates in an area with less than 2 foot candles per square foot of general lighting?

  Yes

  No

  N/A

• Are brakes on each industrial truck capable of bringing the vehicle to a complete and safe stop when fully loaded?

  Yes

  No

  N/A

• Does the industrial truck’s parking brake effectively prevent the vehicle from moving when unattended?

  Yes

  No

  N/A

• Are industrial trucks operating in areas where flammable gases or vapors, combustible dust, or ignitable fibers may be present in the atmosphere, approved for such locations?

  Yes

  No

  N/A

• Are the drive motors shut off and are brakes applied when any motorized hand and hand/rider truck’s control grip is released?

  Yes

  No

  N/A

• Are battery charging/changing areas designated for that purpose and contain appropriate emergency flushing facilities(i.e. eyewash and shower)?

  Yes

  No

  N/A

• Powered industrial truck preuse inspection sheet (performed each shift)

  Yes

  No

  N/A

• Seat belt policy for forklifts

  Yes

  No

  N/A

• Powered industrial trucks have blue light kits installed for forward and reverse directions

  Yes

  No

  N/A

• No work has been done on any powered industrial truck that affects the capacity or safe operation of the powered industrial truck

  Yes

  No

  N/A

• Keys are not left in the ignition of an unattended powered industrial truck

  Yes

  No

  N/A

• Powered industrial truck operators shut of ignition when being approached by a pedestrian

  Yes

  No

  N/A

Ladder Safety

• Are ladders inspected monthly and maintained in good condition?

  Yes

  No

  N/A

• Are nonslip feet provided on each ladder?

  Yes

  No

  N/A

• Are ladder rungs and steps free from grease and oil?

  Yes

  No

  N/A

• Is it prohibited to place ladders on boxes, barrels, or other unstable bases to obtain extra height?

  Yes

  No

  N/A

• Are ladders with broken, missing steps, rungs, or cleats, broken side rails, or faulty equipment removed from service?

  Yes

  No

  N/A

• When in use, do ladders extend at least 3 feet above elevated surface?

  Yes

  No

  N/A

• Are metal ladders legibly marked with signs cautioning against using them around electrical power sources?

  Yes

  No

  N/A

• Are rungs of ladders uniformly spaced at 12 inches, center to center?

  Yes

  No

  N/A

• Are wooden ladders prohibited and taken out of use when found?

  Yes

  No

  N/A

Welding, Cutting & Brazing

• Does each operator have a copy of the appropriate operating instructions and do they follow them?

  Yes

  No

  N/A

• Are compressed gas cylinders regularly examined for expired hydro test dates, obvious signs of defects, deep rusting, and/or leaking?

  Yes

  No

  N/A

• Are precautions taken to prevent mixture of oxygen with flammable gases, except at a burner or in a torch?

  Yes

  No

  N/A

• Are only approved apparatus (torches, regulators, pressurereducing valves, acetylene generators, manifolds) used?

  Yes

  No

  N/A

• Are cylinders kept away from sources of heat?

  Yes

  No

  N/A

• Are cylinders kept away from elevators, stairs, or gangways?

  Yes

  No

  N/A

• Are hot work permits required?

  Yes

  No

  N/A

• Is required welding, cutting and brazing PPE used properly and inspected periodically?

  Yes

  No

  N/A

Hand Power, Portable Tools & Equipment

• Are all tools and equipment maintained in good condition?

  Yes

  No

  N/A

• Are hand tools, such as chisels, punches, etc., which develop mushroomed heads during use, reconditioned or replaced as necessary?

  Yes

  No

  N/A

• Are broken or fractured handles on hammers, axes, and similar equipment replaced promptly?

  Yes

  No

  N/A

• Are worn or bent wrenches replaced regularly?

  Yes

  No

  N/A

• Are appropriate handles used on files and similar tools?

  Yes

  No

  N/A

• Are safety glasses, face shields, etc. used while using hand tools or equipment that might produce flying materials or be subject to breakage?

  Yes

  No

  N/A

• Are jacks checked periodically to ensure they are in good operating condition?

  Yes

  No

  N/A

• Are tool handles wedged tightly in the heads of all tools?

  Yes

  No

  N/A

• Are tool cutting edges kept sharp so the tool will move smoothly without binding or skipping?

  Yes

  No

  N/A

• Are tools stored in dry, secure locations?

  Yes

  No

  N/A

• Are grinders, saws, and similar equipment provided with appropriate safety guards and are they used as recommended by the manufacturer?

  Yes

  No

  N/A

• Are portable electric tools and extension cords inspected regularly with the results documented and the tools marked with a dated “OK” tag?

  Yes

  No

  N/A

• Are portable circular saws equipped with guards above and below the base shoe?

  Yes

  No

  N/A

• Are rotating or moving parts of equipment guarded to prevent physical contact?

  Yes

  No

  N/A

• Are all cordconnected, electricallyoperated tools and equipment effectively grounded or of the approved double insulated type?

  Yes

  No

  N/A

• Are effective guards in place over belts, pulleys, chains, and sprockets?

  Yes

  No

  N/A

• Are portable fans provided with full guards or screens having openings of 1/2 inch or less?

  Yes

  No

  N/A

• Is hoisting equipment available and used for lifting heavy objects, and are hoist ratings and characteristics appropriate for the task?

  Yes

  No

  N/A

• Are pneumatic and hydraulic hoses on poweroperated tools checked regularly for deterioration or damage?

  Yes

  No

  N/A

Abrasive Wheel Equipment Grinders

• Are work rests installed and kept adjusted to within 1/8 inch of the wheel?

  Yes

  No

  N/A

• Is the adjustable tongue on the top side of the grinder used and kept adjusted to within 1/4 inch of the wheel?

  Yes

  No

  N/A

• Do side guards cover the spindle, nut, and flange and 75 percent of the wheel diameter?

  Yes

  No

  N/A

• Are bench and pedestal grinders permanently mounted?

  Yes

  No

  N/A

• Are goggles or face shields always worn when grinding?

  Yes

  No

  N/A

• Is the maximum RPM rating on each abrasive wheel compatible with the RPM rating of the grinder motor?

  Yes

  No

  N/A

• Are fixed or permanently mounted grinders connected to their electrical supply system with metallic conduit or other permanent wiring methods?

  Yes

  No

  N/A

• Does each grinder have an individual on/off control switch?

  Yes

  No

  N/A

• Is each electrically operated grinder effectively grounded?

  Yes

  No

  N/A

• Are dust collectors and powered exhausts provided on grinders used in operations that produce large amounts of dust?

  Yes

  No

  N/A

• Are splash guards mounted on grinders that use coolant to prevent the coolant from reaching employees?

  Yes

  No

  N/A

• Is cleanliness maintained around grinders?

  Yes

  No

  N/A

Compressors & Compressed Air

• OSHA approved nozzles

  Yes

  No

  N/A

• Air pressure =/< 30 p.s.i

  Yes

  No

  N/A

• Hose connection fittings crimp style (no hose clamps, wire ties, etc.)

  Yes

  No

  N/A

• Hose undamaged (no cracks, dry rot, kinks)

  Yes

  No

  N/A

• Are all compressors equipped with pressure relief valves, and pressure gauges?

  Yes

  No

  N/A

• Are compressor air intakes installed and equipped to ensure only clean uncontaminated air enters?

  Yes

  No

  N/A

• Are air filters installed and regularly inspected?

  Yes

  No

  N/A

• Are compressor safety devices checked frequently?

  Yes

  No

  N/A

• Are signs posted warning of the automatic starting feature of the compressors?

  Yes

  No

  N/A

• Are all belt drive systems totally enclosed?

  Yes

  No

  N/A

• Are safety chains or other suitable locking devices used at coupling of highpressure hose lines where a connection failure could create a hazard?

  Yes

  No

  N/A

• When compressed air is used with abrasive blast cleaning equipment, is the opening valve a type that must be held open manually?

  Yes

  No

  N/A

• Is every compressed air receiver equipped with a pressure gauge and one or more automatic, springloaded safety valves?

  Yes

  No

  N/A

• Is every air receiver provided with a drain pipe and a valve at the lowest point for the removal of accumulated oil and water?

  Yes

  No

  N/A

• Are all safety valves tested frequently and at regular intervals to determine whether they are in good operating condition?

  Yes

  No

  N/A

• Are inlets of air receivers and piping systems free of accumulated oil and carbonaceous materials?

  Yes

  No

  N/A

Compressed Gas Cylinders

• Cylinders stored upright and chained with caps firmly in place

  Yes

  No

  N/A

• Flammable gases separated from oxygen

  Yes

  No

  N/A

• Gas cylinders turned off when not in use

  Yes

  No

  N/A

• Motor fuels (propane tanks) turned off when not in use

  Yes

  No

  N/A

• Compressed air guns in good condition w/safety tip

  Yes

  No

  N/A

• The gas cylinder is properly identified (i.e. chemical name and hazard: flammable, corrosive, poison, oxidizer)

  Yes

  No

  N/A

• Are cylinders with water capacity of over 30 pounds equipped with means for connecting a valve protector device, or with a collar or recess to protect the valve?

  Yes

  No

  N/A

• Are compressed gas cylinders stored in areas that are protected from external heat sources?

  Yes

  No

  N/A

• Are cylinders located or stored in areas where they will not be damaged by passing or falling objects or tampered with by unauthorized persons?

  Yes

  No

  N/A

• Are cylinders stored or transported in a manner to prevent them from creating a hazard by slipping, falling, or rolling?

  Yes

  No

  N/A

• Are valve protectors/caps always placed on cylinders when cylinders are not in use or connected for use?

  Yes

  No

  N/A

• Are all valves closed off before a cylinder is moved, when the cylinder is empty, and at the completion of each job?

  Yes

  No

  N/A

• Are low pressure fuel gas cylinders checked periodically for corrosion, general distortion, cracks, or any other defect that might indicate a weakness or render it unfit for service?

  Yes

  No

  N/A

• Are cylinders stored at least 20 feet away from highly combustible materials?

  Yes

  No

  N/A

• Are cylinders maintained with current hydro inspection dates?

  Yes

  No

  N/A

• Are fuel gas and oxygen cylinders stored a minimum of 20 feet apart or separated by a 1hour firewall?

  Yes

  No

  N/A

• Are inservice cylinders adequately supported to prevent them from falling over?

  Yes

  No

  N/A

Elevated Surfaces

• Are standard guardrails provided when the walkway surface is elevated more than 30 inches above any adjacent floor or ground?

  Yes

  No

  N/A

• Are signs posted showing the surface load capacity?

  Yes

  No

  N/A

• Are elevated surfaces that expose people or machinery to falling objects provided with standard 4inch toe boards?

  Yes

  No

  N/A

• Is permanent means of access and egress provided to elevated storage and work surfaces?

  Yes

  No

  N/A

• Is material on elevated surfaces piled, stacked, or racked in a manner to prevent it from tipping, falling, collapsing, rolling, or spreading?

  Yes

  No

  N/A

• Is required headroom provided where necessary?

  Yes

  No

  N/A

• Are at least two means of egress provided from elevated platforms, pits or rooms where the absence of a second exit would increase the risk of injury from hot, poisonous, corrosive, suffocating, flammable, or explosive substances?

  Yes

  No

  N/A

Floor & Wall Openings

• Are floor openings guarded by a cover, guardrail, or equivalent on all sides?

  Yes

  No

  N/A

• Are toe boards installed around edges of permanent floor openings?

  Yes

  No

  N/A

• Are skylight screens capable of supporting at least 200 pounds?

  Yes

  No

  N/A

• Are grates or similar type floor covers designed so that foot traffic or rolling equipment will not be affected by their placement?

  Yes

  No

  N/A

• Are portions of pits not actually in use either covered or protected by guardrails or equivalent?

  Yes

  No

  N/A

Racking

• Racking is secured to floor

  Yes

  No

  N/A

• Replace/Repaired damaged uprights and cross members

  Yes

  No

  N/A

• Pallet storage (i.e., overhang, weight, location, condition) is appropriate

  Yes

  No

  N/A

• Load rating on racks

  Yes

  No

  N/A

Aisles

• Aisles clear of material

  Yes

  No

  N/A

• Aisles defined and identified

  Yes

  No

  N/A

• Is there safe clearance for equipment through all aisles and doorways?

  Yes

  No

  N/A

Exterior Docks

• Are approach roads and staging areas (yard) clear for maneuvering, well drained, free of potholes and are all signs in place and legible?

  Yes

  No

  N/A

• Are dock positions clearly marked with painted lines that the drivers can see to help them spot their trailer accurately?

  Yes

  No

  N/A

• Are all exterior lights working properly?

  Yes

  No

  N/A

• Are wheel chocks and/or trailer restraint systems working properly?

  Yes

  No

  N/A

• Are "attractive nuisances" (anything that might attract children, vandals, etc.) controlled or removed from around the facility?

  Yes

  No

  N/A

Interior Docks

• Are visitors and drivers remaining in designated safe areas and walkways?

  Yes

  No

  N/A

• Are all interior overhead lights and trailer lights in the dock area operating properly?

  Yes

  No

  N/A

• Do dock doors work properly and close completely?

  Yes

  No

  N/A

• Are dock doors closed when not in use?

  Yes

  No

  N/A

• Is there sufficient room to maneuver materials?

  Yes

  No

  N/A

• Are there sufficient waste cans for the area and are those cans properly labeled and emptied on a regular basis?

  Yes

  No

  N/A

• Is there adequate natural or mechanical ventilation to control any potential atmospheric hazards?

  Yes

  No

  N/A

Spraying Operations

• Is mechanical ventilation provided when spraying operations are done within enclosed areas?

  Yes

  No

  N/A

• Are spray areas free of hot surfaces?

  Yes

  No

  N/A

• Is the spray area at least 20 feet from flames, sparks, operating electrical motors, and other ignition sources?

  Yes

  No

  N/A

• Is approved respiratory equipment provided and used during spraying operations?

  Yes

  No

  N/A

• Are fire control sprinkler heads kept clean?

  Yes

  No

  N/A

• Are “NO SMOKING” signs posted in spray areas, paint rooms, paint booths, and paint storage areas?

  Yes

  No

  N/A

• Is the spray area kept clean of combustible residue?

  Yes

  No

  N/A

• Are spray booths constructed of metal, masonry, or other substantial noncombustible material?

  Yes

  No

  N/A

• Are spray booth floors and baffles noncombustible and easily cleaned?

  Yes

  No

  N/A

• Is electric drying equipment properly grounded?

  Yes

  No

  N/A

Identification of Piping Systems

• When hazardous substances are transported through above ground piping, is piping identified at points where confusion could introduce hazards to employees?

  Yes

  No

  N/A

• When pipelines are identified by color painted bands or tapes, are the bands or tapes located at reasonable intervals and at each outlet, valve, or connection?

  Yes

  No

  N/A

• When the contents of pipelines are identified by name or name abbreviation, is the information readily visible on the pipe near each valve or outlet?

  Yes

  No

  N/A

• When tags identify pipelines carrying hazardous substances, are tags constructed of durable materials, clearly and permanently distinguishable, and are tags installed at each valve or outlet?

  Yes

  No

  N/A

• When pipelines are heated by electricity, steam, or other external source, are suitable warning signs or tags placed at unions, valves, or other serviceable parts of the system?

  Yes

  No

  N/A

Hazardous Waste

• Emergency procedures posted and current

  Yes

  No

  N/A

• Adequate PPE provided for cleaning up spilled toxic or hazardous materials

  Yes

  No

  N/A

• Storage area secured

  Yes

  No

  N/A

• Hazardous Waste label applied to drum with start date and all other fields populated

  Yes

  No

  N/A

• All containers closed (bung plugs in, rings on, funnels closed)

  Yes

  No

  N/A

• All liquid drums contained at 110%

  Yes

  No

  N/A

• No leaks, corrosion, dents, spillage

  Yes

  No

  N/A

• Insure area is clean, neat and organized (drums accessible and labels clearly visible)

  Yes

  No

  N/A

• Compatibility (Ensure chemical compatibility) Corrosives, oxidizers, flammables etc.) not stored together

  Yes

  No

  N/A

• Original container labels/markings removed

  Yes

  No

  N/A

• Weekly waste inspections documented

  Yes

  No

  N/A

• Are caution labels and signs used to warn of hazardous substances and biohazards?

  Yes

  No

  N/A

• All areas contain <55 Gallons and stored <1 Year

  Yes

  No

  N/A

Universal Waste

• Maximum one year on site

  Yes

  No

  N/A

• All containers closed and labeled with product name, accumulation start date & quantity

  Yes

  No

  N/A