Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location

  • Personnel

GEMBA WALK

1.0 Previous Inspection

  • 1.1 Has last inspection been reviewed?

  • 1.2 Are required corrective actions completed?

2.0 Building Safety

  • 2.1 Floor,surfaces even and uncluttered

  • 2.2 Entrance and walkway kept clear?

  • 2.3 Walkways and product storage area marked properly?

  • 2.4 Are dedicated emergency exit doors provided, easily operational from inside?

  • 2.5 Adequate lighting provided in area/facility?

  • 2.6 Light fitting are clean and in good condition?

  • 2.7 Is facility kept closed and properly sealed protecting from water leakages and preventing dust and pest entry?

3.0 House Keeping

  • 3.1 Work environment is clean and tidy?

  • 3.2 Area organized properly?

  • 3.3 Machine and workplace kept clean and tidy?

  • 3.4 Workflow is marked and maintained well?

  • 3.5 Waste clearance is maintained regularly?

4.0 Electrical Safety

  • 4.1 No broken plugs, sockets or switches?

  • 4.2 No power leads across walkway?

  • 4.3 No frayed or damaged leads?

  • 4.4 Appropriate signs are posted on electrical equipment?

5.0 Machine Safety

  • 5.1 Start stop devices are within easy reach?

  • 5.2 Emergency switches are operational?

  • 5.3 Safety guards are fitted and operational?

  • 5.4 Adequate workplace available?

  • 5.5 Operator trained on safety operating procedures?

  • 5.6 All moving parts are appropriately guarded to avoid injury?

  • 5.7 Safety warning or signs are posted?

6.0 PPE

  • 6.1 All appropriate PPE is available?

  • 6.2 PPE storage provided and signs applied?

  • 6.3 All PPE is within quality standard?

7.0 Fire Prevention

  • 7.1 Evacuation plan displayed?

  • 7.2 Fire extinguishers are in place and accessible plus signage provided?

  • 7.3 Exits ways are clear?

  • 7.4 Fire alarm switches are clear and accessible?

  • 7.5 Fire hose reels are operational and accessible?

8.0 Waste Management

  • 8.1 Waste bins provided and signage provided?

  • 8.2 Waste management plant established appropriate to the facility?

  • 8.3 Waste cleared regularly as per waste plan?

  • 8.4 Different waste streams provided?

  • 8.5 Waste collection points are appropriately marked and color coded for different waste streams?

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