Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
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Personnel
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- No
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GEMBA WALK
1.0 Previous Inspection
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1.1 Has last inspection been reviewed?
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1.2 Are required corrective actions completed?
2.0 Building Safety
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2.1 Floor,surfaces even and uncluttered
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2.2 Entrance and walkway kept clear?
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2.3 Walkways and product storage area marked properly?
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2.4 Are dedicated emergency exit doors provided, easily operational from inside?
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2.5 Adequate lighting provided in area/facility?
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2.6 Light fitting are clean and in good condition?
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2.7 Is facility kept closed and properly sealed protecting from water leakages and preventing dust and pest entry?
3.0 House Keeping
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3.1 Work environment is clean and tidy?
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3.2 Area organized properly?
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3.3 Machine and workplace kept clean and tidy?
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3.4 Workflow is marked and maintained well?
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3.5 Waste clearance is maintained regularly?
4.0 Electrical Safety
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4.1 No broken plugs, sockets or switches?
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4.2 No power leads across walkway?
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4.3 No frayed or damaged leads?
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4.4 Appropriate signs are posted on electrical equipment?
5.0 Machine Safety
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5.1 Start stop devices are within easy reach?
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5.2 Emergency switches are operational?
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5.3 Safety guards are fitted and operational?
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5.4 Adequate workplace available?
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5.5 Operator trained on safety operating procedures?
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5.6 All moving parts are appropriately guarded to avoid injury?
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5.7 Safety warning or signs are posted?
6.0 PPE
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6.1 All appropriate PPE is available?
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6.2 PPE storage provided and signs applied?
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6.3 All PPE is within quality standard?
7.0 Fire Prevention
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7.1 Evacuation plan displayed?
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7.2 Fire extinguishers are in place and accessible plus signage provided?
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7.3 Exits ways are clear?
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7.4 Fire alarm switches are clear and accessible?
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7.5 Fire hose reels are operational and accessible?
8.0 Waste Management
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8.1 Waste bins provided and signage provided?
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8.2 Waste management plant established appropriate to the facility?
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8.3 Waste cleared regularly as per waste plan?
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8.4 Different waste streams provided?
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8.5 Waste collection points are appropriately marked and color coded for different waste streams?