GENERATOR - QA / TEST FORM

• Date

  Date

• Technician Name

• Job Number

• Customer

• Genset model Number - Description

• Genset Serial Number

• Asset Number

• License Plate Number

INSPECTION

• Is there a Marechal fitted

  Yes

  No

  N/A

• Engine Model Number

• Engine Serial Number :

• Alternator Model Number :

• Alternator Serial Number :

• Standby kVA Rating :

• Standby kW Rating :

• Power Factor :

• Full Load Amp :

• Frequency :

• Voltage :

• Phase :

• Insulation resistance from outlet to the main earth while MEN Disconnected<br>and MCB ON must be > 1Mohms.<br>Record Result :

  Yes

  No

  N/A

• Earth continuity from main earth to the panels must be < 0.5ohms. Record Result :

• Earth continuity from main earth to the outlet must be < 0.5ohms.<br>Record Result :

  Yes

  No

  N/A

• MEN Connection - MEN is installed at load connection compartment and<br>labeled

  Yes

  No

  N/A

• Polarity check between outlet and MCB

  Yes

  No

  N/A

• Phase rotation check

  Yes

  No

  N/A

LOAD TEST

• Test Criteria Duration

• Engine and Generator output - 0%

• 0% Engine - Speed RPM

• 0% Power kW

• 0% Voltage - P+N Red - P+N White - P+N Blue

• 0% Frequency Hz

• 0% Amperes - Red - White - Blue

• 0% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 25%

• 25% Engine - Speed RPM

• 25% Power kW

• 25% Voltage - P+N Red - P+N White - P+N Blue

• 25% Frequency Hz

• 25% Amperes - Red - White - Blue

• 25% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 50%

• 50% Engine - Speed RPM

• 50% Power kW

• 50% Voltage - P+N Red - P+N White - P+N Blue

• 50% Frequency Hz

• 50% Amperes - Red - White - Blue

• 50% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 75%

• 75% Engine - Speed RPM

• 75% Power kW

• 75% Voltage - P+N Red - P+N White - P+N Blue

• 75% Frequency Hz

• 75% Amperes - Red - White - Blue

• 75% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 100%

• 100% Engine - Speed RPM

• 100% Power kW

• 100% Voltage - P+N Red - P+N White - P+N Blue

• 100% Frequency Hz

• 100% Amperes - Red - White - Blue

• 100% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 110%

• 110% Engine - Speed RPM

• 110% Power kW

• 110% Voltage - P+N Red - P+N White - P+N Blue

• 110% Frequency Hz

• 110% Amperes - Red - White - Blue

• 110% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 100%

• 100% Engine - Speed RPM

• 100% Power kW

• 100% Voltage - P+N Red - P+N White - P+N Blue

• 100% Frequency Hz

• 100% Amperes - Red - White - Blue

• 100% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 75%

• 75% Engine - Speed RPM

• 75% Power kW

• 75% Voltage - P+N Red - P+N White - P+N Blue

• 75% Frequency Hz

• 75% Amperes - Red - White - Blue

• 75% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 50%

• 50% Engine - Speed

• 50% Power kW

• 50% Voltage - P+N Red - P+N White - P+N Blue

• 50% Frequency Hz

• 50% Amperes - Red - White - Blue

• 50% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 25%

• 25% Engine - Speed RP

• 25% Power kW

• 25% Voltage - P+N Red - P+N White - P+N Blue

• 25% Frequency Hz

• 25% Amperes - Red - White - Blue

• 25% Engine - Water Temp C - Oil Press Bar - Battery VDC

• Engine and Generator output - 0%

• 0% Engine - Speed RPM

• 0% Power kW

• 0% Voltage - P+N Red - P+N White - P+N Blue

• 0% Frequency Hz

• 0% Amperes - Red - White - Blue

• 0% Engine - Water Temp C - Oil Press Bar - Battery VDC

ELECTRICAL

• Electrical Test and Tag

  Yes

  No

  N/A

• All cables numbered both ends

  Yes

  No

  N/A

• All cable ends terminated with bootlace ferrules/lugs

  Yes

  No

  N/A

• All relays, circuit breakers and contactors correctly labeled

  Yes

  No

  N/A

• Check control panel door wiring

  Yes

  No

  N/A

• Check cable duct lids in place

  Yes

  No

  N/A

• Check conduit fittings , glands and plugs are secure

  Yes

  No

  N/A

• Check all cable connections

  Yes

  No

  N/A

• Ensure no risk of abrasion or damage from sharp objects/edges

  Yes

  No

  N/A

ENGINE HARNESS

• Ensure all conduits are secure and neat

  Yes

  No

  N/A

• Ensure conduit connections and plugs are secure and neat

  Yes

  No

  N/A

• Ensure no risk of abrasion or damage from sharp edges /objects

  Yes

  No

  N/A

• Ensure cable boots installed and secure where ap

  Yes

  No

  N/A

• Ensure earth straps on all doors installed

  Yes

  No

  N/A

• Ensure appropriate fasteners used on earth straps

  Yes

  No

  N/A

• Ensure earth strap between alternator and chassis installed

  Yes

  No

  N/A

• Ensure all cabling for connections are secure and neat

  Yes

  No

  N/A

• Ensure all cabling is secured to prevent fatigue due to bending

  Yes

  No

  N/A

GENSET INTERNAL PHOTOS

• Internal Photos

  Media

• Control Panel External Photos, including electrical tag

  Media

• Checked by:

• Signature

  Sign

• Date

  Date

• OTHER