Title Page
-
Customer
-
Job Description
-
Location
-
Phone number
-
Date
-
Job Number
-
Order number
-
Equipment Model / Plant Number
-
Serial Number
-
Engine Number
-
Engine hours
-
Notes:
-
Technician Name
COMPLETE TAKE 5
-
Complete Take 5
Condition of generator enclosure / room
-
Condition of generator enclosure / room
PERIODIC CHECKLIST
-
PERIODIC CHECKLIST
-
Check engine radiator for debris
-
Inspect engine and generator for loose / broken bolts
-
Inspect cooling system hoses
-
Lamp test operation
-
Check coolant level
-
Check air system restriction indicator
-
Check and clean air filter elements
-
Check engine oil level
-
Check fuel system for leaks
-
Check and record fuel tank level
-
Drain water and sediment from the fuel system
-
Check condition of batteries
-
Check battery charging system and record the voltage
-
Clean and tighten battery terminals
-
Visually inspect control linkages
-
Check and adjust control linkages
-
Test operation of alarms and shutdown devices
-
Lubricate fan drive
-
Check operation of jacket water heater and record temp
-
Start engine
-
Check engine radiator for debris
-
Inspect engine and generator for loose / broken bolts
-
Inspect cooling system hoses
-
Lamp test operation
-
Check coolant level
-
Check air system restriction indicator
-
Check and clean air filter elements
-
Check engine oil level
-
Check fuel system for leaks
-
Check and record fuel tank level
-
Drain water and sediment from the fuel system
-
Check condition of batteries
-
Check battery charging system and record the voltage
-
Clean and tighten battery terminals
-
Visually inspect control linkages
-
Check and adjust control linkages
-
Test operation of alarms and shutdown devices
-
Lubricate fan drive
-
Check operation of jacket water heater and record temp
-
Start engine
-
Check condition of all gauges
-
Check exhaust system for leaks
-
Check and adjust V belts
-
Engine grease fan idler bearing (If applicable)
-
Check engine radiator for debris
-
Inspect engine and generator for loose / broken bolts
-
Inspect cooling system hoses
-
Lamp test operation
-
Check coolant level
-
Check air system restriction indicator
-
Check and clean air filter elements
-
Check engine oil level
-
Check fuel system for leaks
-
Check and record fuel tank level
-
Drain water and sediment from the fuel system
-
Check condition of batteries
-
Check battery charging system and record the voltage
-
Clean and tighten battery terminals
-
Visually inspect control linkages
-
Check and adjust control linkages
-
Test operation of alarms and shutdown devices
-
Lubricate fan drive
-
Check operation of jacket water heater and record temp
-
Check condition of all gauges
-
Check exhaust system for leaks
-
Check and adjust V belts
-
Engine grease fan idle bearing (if applicable)
-
Remove and clean magnetic pick-up
-
Change fuel filters, inspect for foreign matter
-
Change oil filters, inspect for foreign matter
-
Transfer time (if applicable)
-
Inspect turbocharger and check for rotation
-
Evaluate condition of hoses and belts
-
Clean and inspect voltage regulator
-
Check resistance on main stator
-
Check and adjust valve lash as per specs
-
Clean engine crankcase breather
-
Lubricate rear alternator bearing (if applicable)
-
Start Engine
-
Check all engine parameters, record values
-
Record RPM and generated voltage reading
-
Inspect fuel and oil filter for foreign matter
RECORD ON TEST
-
Hours - Start
-
Hours - Stop
-
Frequency - No Load
-
Frequency - Full Load
-
Phase Voltage (R-W-B)
-
Phase Current (R-W-B)
-
Engine Oil - Pressure
-
Engine Temperature
-
Battery volts
-
CARRY OUT THE FOLLOWING AFTER ENGINE SHUTDOWN
-
Take SOS from engine oil
-
Visually inspect exhaust rain cap for closure
FINAL CHECKS
-
Ensure all switches are in "AUTO-START" position
-
Ensure main circuit breaker is in the "ON" position
-
Additional Comments
-
Technician Name
-
Technician Signature
-
Customer Name
-
Customer Signature
