Title Page
-
Conducted on
-
Audited by
Section 1: PERSONNEL HYGIENE
-
Are employees washing and sanitizing their hands before starting work each day, after using the restroom, after breaks and whenever hands may be contaminated?
-
Is hand washing stations clean? Is hand sanitizers are in good condition?
-
Are employees with infected wounds or exhibiting signs of food borne illness excluded from operations involving direct and indirect food contact?
-
Is jewellery confined to a plain wedding ring?
-
Is smoking, eating, chewing and drinking confined to designated areas?
-
All employees must wear the correct, clean, protective clothing including hair nets & over beard in the correct manner.
-
All personnel have to store there personnel belongings away from the work place& not supposed to wear watches or jewelery or earrings.
-
Contractors must comply with company regulations.
-
No cross contamination risk observed related to personnel hygiene (dirty clothing, shoes, etc).
-
All Employees abide to wearing clean uniform, hairnets- incase of need.
Section 2 : CLEANING & SANITATION
-
Cleaning regimes for equipment are in place and followed. Records to support this must be available for review.
-
Cleaning regimes for floors, walls etc are in place and followed. Records to support this must be available for review.
-
Is Cleaning effective in the area (spillages cleaned immediately, no packaging cups or foils, no product deposits, etc)?
-
Correct cleaning utensils for all cleaning purposes must be available and used in the appropriate manners and stored properly when not in use.
-
Are waste and garbage frequently removed from production and storage areas?
-
Are proper containers for waste disposal available?
-
Are Spare parts, flow blends and other cleaning materials stored properly, when not in use?
-
Are machines deep cleaned? Are records available?
-
Is regular fogging conducted? Are records available for review?
-
Do floor drains appear clean, free from odours and well maintained?
-
No equipment or supplies are stored outside, in an open area. In case of temporary storage, the equipment/supplies are protected, placed on labeled, dedicated areas.
-
Do high level areas including overhead pipes, ducts, fans, etc. appear clean?
-
Is colour coding for cleaning utensils followed? If yes, please check its effectiveness
-
Is the Utilities area organized - i.e. equipment and spares stored in a neat and tidy fashion?
-
Do Eye rinsers and safety showers working as intended? They should be easily accessible.
Section 3 : PEST CONTROL
-
Are all pest control programmes followed regularly?
-
Are plant and storage areas free of insects/rodents/birds or any evidence of them?
-
Are equipment's free of insects/rodents/birds or any evidence of them?
-
Are Insect-o-cutors in correct position, operational and cleaned regularly?
-
Are all doors kept closed (Self closing) when not in use? Are door seals intact?
-
Are all pest control devices identified by a number or other code? Are all pest control devices properly installed and secured?
Section 4: FOREIGN BODY CONTAMINATION
-
Are any loose nuts/bolts/washers observed near utilities machines?
-
Are any miscellaneous small engineering items, screws, nuts, washers etc. are stored in proper containers?
-
Are process equipment's closed to avoid any foreign body contamination from environment?
-
Is Air ventilation system available and working effectively to avoid any cross contamination?
-
Equipment segregation — people, materials, equipment and tools (including use of dedicated tools) are organized.
-
Are all packaging materials and engineering equipment's removed after breakdown repairing of a machine?
Section 5 : OPERATION PRACTICES
-
Is their standing water found on the floors? Are there any damaged at floors observed?
-
Access to the utilities is controlled.
-
Is there any leakage of juice/water/air/steam/nitrogen/lubrication/ greases etc?
-
Is proper signages related to safety and Quality maintained in the area?
-
PPE available and used when required.
-
Are all equipment's are cleaned and free from rust/mold /dust?
-
Adequate lighting provided in utilities?
-
There are no evidence of leaks or drips at the pipe connections of pipes and taps; no temporary fixes.
-
Do maintenance team following all GMP practices?
-
Are all Walls/Floors/Ceiling/Drains/Equipment/External Areas kept in a good condition?
-
Are all Walls/Floors/Ceiling/Drains/Equipment/External Areas kept in a good condition?
-
Are all the documents(logs/records) filled correctly and completely for compliance? Are these documents stored properly?
-
Any other points observed?