Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location

High Care Changing room

  • Is their sufficient PPE available ie overalls, hairnets and snoods?

  • Is the general area tidy

  • Observe the changing/hand wash procedure - Is it being followed correctly?

  • Is the hand wash station check sheet up to date?

  • Is the EFK working correctly?

WIP Chiller

  • Are all allergens correctly segregated and no evidence of cross contamination ie dirty containers

  • Is the general floor area and racking area clean inclusive of drains etc

  • Is the door being closed after use?

  • Are all trays undamaged, clean and ingredients covered?

  • Check 2 ingredients, are they fully traceable and within date?

Kitchen Ingredient (Transfer) Chiller

  • Is the general floor area and racking area clean inclusive of drains etc

  • Is the door being closed after use?

  • Check 2 ingredients, are they fully traceable and within date?

  • Are all trays undamaged, clean and ingredients covered?

  • Are Containers clean and free from cross contamination, are allergens stored correctly separated?

Kitchen Area

  • Is the Stevens system being used correctly, check a mix being processed and confirm the correct lot codes are being assigned

  • Is the general floor area tidy ie floors, equipment , clean as you go in operation

  • Is correct PPE being adhered to?

  • Are all trays undamaged, clean and ingredients covered?

  • Is paperwork up to date ie temperature check sheet, defrost sheet, tool box sheet?

Line 1

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the CIP in Operation?

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Line 2

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the CIP in Operation?

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Line 3

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the CIP in Operation?

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Line 4

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the CIP in Operation?

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Line 5

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the CIP in Operation?

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Line 6

  • Are weight Checks up to date?

  • Are Metal detection Checks up to date?

  • Line is free from risk of foreign body contamination?

  • Has all ingredients and packaging from the previous runs been removed?

  • Is everything being stored off the floor?

  • Is the line tidy and bins being emptied?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Ensure that under tables do not have any ingredients being stored without lids

  • Is CIP in operation

  • Confirm a line change over occurs correctly ie paperwork filled in, all equipment is cleaned and all staff change PPE.

Tray Wash Area

  • Are dirty trays/utensils stored in an appropriate and controlled manner?

  • Is the area tidy ie floors clean, bins not overflowing?

  • Are trays and equipment being cleaned correctly ie as much debris removed as possible, pre rinse in sanitizer (utensils only), put through washer, dried and sanitizer or put in sanitizer solution (utensils only)

  • Is waste being collected in the right coloured bags ie (Green for food waste, black for general waste and clear for plastics)

High Care Labelling Room

  • Are all labels being booked out recorded correctly?

  • Are retained samples of Nourishh front labels in place and signed off correctly?

  • Is everyone wearing PPE Correctly?

  • Is only 1 label at a time (except 2 at start of the day and Line 2 short runs) being issued?

  • Are Nourishh labels being printed/rotated/boxed correctly with id labels in accordance with SOP?

High Care Bread Storage

  • Is the bread coming through the transfer in accordance with SOP?

  • Is packaging clean and being handled correctly ie not mixed?

Low Risk Entrance

  • Are blue coats hung on pegs provided?

  • Is their enough PPE available ie blue coats, hair nets (mob caps), snoods, gloves etc

  • Is the entrance to Low risk tidy ie bins not overflowing, no blue coats lying around, wellies and shoes neatly on racking.

  • Is their adequate soap and blue roll at the entrance

  • Observe the changing/hand wash procedure, Is it being followed correctly ?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Are waste compactors closed when not in use?

  • Is the yard tidy ie pallets in tidy stacks and by type and no excessive rubbish around?

Goods In area

  • Has the roller shutter been closed when not in use?

  • Is the EFK functioning correctly?

  • Is the area tidy and fabrication intact ?

Low Risk Veg Prep Area

  • Is the room tidy ie floor clean, clean as you go visible

  • Is all equipment clean and stored off the floor?

  • Are all ingredients fully traceable and within life?

  • Is all paperwork up to date and being completed correctly and not ahead of time?

  • Are all trays, equipment and fabrication intact?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Carry out a test, are the chlorine levels within acceptable levels?

Sanitizing Tunnel

  • Is the area clean and free from debris/damage and bins not overflowing?

  • Is the equipment fully operational and being used correctly?

  • Check that an item is being transferred correctly on the Stevens system ie correct quantity / lot code (N/A if not available at time of audit)

  • Check the paperwork is up to date and testing on chemicals are up to date.

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Carry out a test of the sanitiser, is the chemical within acceptable levels? (N/A if not available at time of audit)

Low Risk Breadroom

  • Is the area tidy, free from debris and free from damage to fabrication?

  • Is all packaging traceable and covered to prevent contamination?

  • Check that bread is being rotated correctly?

  • Is PPE being work correctly by person handling open bread?

  • Is transfer happening correctly ? In accordance with SOP

  • Is Stevens being used to correctly transfer stock from low to High?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is the EFK functioning correctly?

  • Are all classic skillets double bagged and tied with a knot to prevent skillets being mixed and labelled correctly?

Low Risk Chiller 1

  • Check stock rotation and date codes of 2 ingredients

  • Is the fridge tidy and free from debris and damage to fabrication?

  • Is the door being closed correctly when not in use?

  • Chiller units working correctly ie no signs of dripping?

  • Is all product intact, free from cross contamination risk?

Low Risk Chiller 2

  • Check stock rotation and date codes of 2 ingredients

  • Is the fridge tidy and free from debris and damage to fabrication?

  • Is the door being closed correctly when not in use?

  • Chiller units working correctly ie no signs of dripping?

  • Is all product intact, free from cross contamination risk?

Low Risk Chiller 3

  • Check stock rotation and date codes of 2 ingredients

  • Is the fridge tidy and free from debris and damage to fabrication?

  • Is the door being closed correctly when not in use?

  • Chiller units working correctly ie no signs of dripping?

  • Is all product intact, free from cross contamination risk?

Freezer

  • Is the fridge tidy and free from debris and damage to fabrication?

  • Is the door being closed correctly when not in use?

  • Are all raw materials/WIP labelled correctly?

  • Chiller units working correctly ie no signs of dripping?

  • Is all product intact, free from cross contamination risk?

Picking Area

  • Is the area tidy and free from debris and damage to fabrication? Check bins are not overflowing

  • Are trays clean and free from damage?

  • Select 2 products: are they coded correctly, correct shelf life , clearly printed and of acceptable quality?

  • Are the chillers working correctly and no signs of dripping condensation, are the chillers clean?

  • Is PPE being worn correctly In this area.

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Is all equipment and baskets being stored off the floor?

  • Check the fruit and snack including boxes of eggs and confirm they are within life and of good quality?

Labelling area

  • Is the area tidy and free from debris and damage to fabrication? Check bins are not overflowing

  • Are trays clean and free from damage?

  • Check product is coded correctly, correct shelf life , clearly printed and of acceptable quality?

  • Is PPE being worn correctly In this area.

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out, personal Hoods up etc

  • Is all equipment and baskets being stored off the floor?

  • Is product being transferred correctly to the picking area and not being stored for too long in labeling?

Despatch Area

  • Is the area tidy and free from debris and damage to fabrication? Check bins are not overflowing

  • Is the EFK working correctly

  • Are roller shutter doors being closed when not in use?

  • Is PPE being worn correctly?

  • Is racking tidy and organized?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

  • Check 2 drivers paperwork, is it completed correctly? (check signed, temps under 5 degrees and vehicle clean check)

Warehouse (Mezzanine)

  • Is the area tidy and free from debris and damage to fabrication? Check bins are not overflowing

  • Check 2 ingredients, are they within life and have traceability labels with them? Are they being rotated correctly?

  • Is the chemical cage and engineer cage locked when not in use?

  • Is personal hygiene procedure being followed ie No Jewellery, excessive make up, hair hanging out etc

Canteen/Staff Areas

  • Is the area tidy and free from debris and damage to fabrication? Check bins are not overflowing

  • Are ingredients within date and being rotated correctly?

  • Is equipment clean?

  • Are temperature checks and cleaning schedules up to date

  • Are toilets clean?

  • Are staff changing areas clean? Should be No evidence of food - remember drinks allowed as long as in sealed containers)

Blast Freezer Unit 3

  • Is the blast freezer clean and free from damage?

  • Is the freezer free from strong odours?

  • Is unit 3 tidy and organised?

  • Is paperwork completed correctly?

  • Are temperatures correctly monitored and within desired limits?

Perimeter Audit

  • Is the outside tidy (free from rubbish, debris etc)

  • Are bushes cut back enough to prevent harbouring points for rodent activity?

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