Heavy Vehicle Inspection Checklist C service

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Enter Mechanic name

• Enter HE Number

• Enter Defect number

• Enter NHVAS LABEL NUMBER

• Enter REGISTRATION NUMBER

• Enter fire extinguisher last inspection

• CHECK TYRE PRESSURES (including spares) HUBOMETER READING

  Yes

  No

  N/A

• Record HUBOMETER reading

• Change power steering oil and filters

  Yes

  No

  N/A

• Change gearbox and diff oils

  Yes

  No

  N/A

• Check coolant has been changed every 24 months

  Yes

  No

  N/A

• Service air dryers where applicable

  Yes

  No

  N/A

• Replace fan belts and adjusters

  Yes

  No

  N/A

• Remove clean and or replace air conditioning pollen filters

  Yes

  No

  N/A

• Download and check the vehicle speed limiter is set to 95 kmh (scan ECM to defect in Translogix)

  Yes

  No

  N/A

• Download and check vehicle overspeed and email to Wyong office if over 115kmh

  Yes

  No

  N/A

• INSPECTION CHAINS & DOGS IN TOOLBOXES CHECK FOR FATIGUE IN TIE #DOWN POINTS

  Yes

  No

  N/A

• CHECK HYDRAULIC SYSTEMS

  Yes

  No

  N/A

• CHECK WINCH ROPE ON TILT TRAYS

  Yes

  No

  N/A

• FILL WATER TANKS

  Yes

  No

  N/A

Seats and seatbelts

• Is the seat in a serviceable condition?

  Yes

  No

  N/A

• Is the seat belt in a serviceable condition?

  Yes

  No

  N/A

Windows and windscreen

• Are the windows defect free?

  Yes

  No

  N/A

• Are the wipers/demister/washers functional?

  Yes

  No

  N/A

BRAKES -

• PERFORM BRAKE TEST

  Yes

  No

  N/A

• Record brake test number

• Inspect brake linings/wear and travel - are they safe and functional?

  Safe

  At Risk

  N/A

• Check brake systems for leaks- no leaks?

  Safe

  At Risk

  N/A

• Inspect service brake and check function

  Yes

  No

  N/A

• Check park brake for any defects and function

  Yes

  No

  N/A

• Check air/vacuum system ( including trailer breakaway protection)

  Yes

  No

  N/A

COUPLINGS -

• Check fifth wheel/balance

  Yes

  No

  N/A

• Check pin couplings/pintle hooks

  Yes

  No

  N/A

• Check turntable security

  Yes

  No

  N/A

• Safety Chains/cable attachments

  Yes

  No

  N/A

• Check front and rear towing attachments

  Yes

  No

  N/A

• Check winch cable/s

  Yes

  No

  N/A

STEERING AND SUSPENSION

• Visual check of condition of steering components

  Yes

  No

  N/A

• Visual check of steering for free play

  Yes

  No

  N/A

• Visual check arms/linkages/components

  Yes

  No

  N/A

• Visual check SPRINGS/AIR BAGS/coils

  Yes

  No

  N/A

• Visual check of airbags for damage/functionality

  Yes

  No

  N/A

• Check safety chains/cable attachments

  Yes

  No

  N/A

WHEELS, TYRES AND HUBS -

• Visually check wheels/rims for damaged and wear

  Yes

  No

  N/A

• Visually check WHEEL NUTS/FASTENERS

  Yes

  No

  N/A

• WHEEL BEARINGS

  Yes

  No

  N/A

• Visual check hubs

  Yes

  No

  N/A

STRUCTURE AND BODY CONDITION

• Visual check body panels/fittings

  Yes

  No

  N/A

• Visual check of body and mounting

  Yes

  No

  N/A

• Visual check of mudguards and mudflaps

  Yes

  No

  N/A

• Visual check of rear marker plates - as per VSB12

  Yes

  No

  N/A

• Visual check cabin/body in good condition

  Yes

  No

  N/A

• Check number plates

  Yes

  No

  N/A

• Check front underun protection

  Yes

  No

  N/A

• Check chassis for damage/wear/fatigue cracks

  Yes

  No

  N/A

ELECTRICAL

• Headlights- high and low beam

  Yes

  No

  N/A

• Fog lights

  Yes

  No

  N/A

• Front Position Light

  Yes

  No

  N/A

• Daytime running lights

  Yes

  No

  N/A

• Yes

  No

  N/A

• Directional Indicator lights

  Yes

  No

  N/A

• Clearance/end outline marker lights - front/rear

  Yes

  No

  N/A

• Reflectors front/side/rear

  Yes

  No

  N/A

• Brake lights

  Yes

  No

  N/A

• Tail lights

  Yes

  No

  N/A

• Reversing lights and sqawker

  Yes

  No

  N/A

• Number plate light

  Yes

  No

  N/A

• Clearnace/end oulline

  Yes

  No

  N/A

• Check electrolyte level of batteries

  Yes

  No

  N/A

• Rear view mirrors in position and functional- left/right

  Yes

  No

  N/A

ENGINE DRIVELINE AND EXHAUST

• Exhaust system

  Yes

  No

  N/A

• Visual check engine /driveline for leaks/defects/issues

  Yes

  No

  N/A

• Check noise emissions

  Yes

  No

  N/A

• Check engine and driveline for defects/leaks

  Yes

  No

  N/A

• Change engine oil and filters

  Yes

  No

  N/A

• Check fuel tanks- damage/ leaks/ mounting brackets

  Yes

  No

  N/A

• Change gearbox oil and filters

  Yes

  No

  N/A

• Change differential oil and filters

  Yes

  No

  N/A

• Check fluid level of coolant

  Yes

  No

  N/A

CLEANING/HOUSEKEEPING

• Ensure any fluid spills on vehicle are cleaned up

  Yes

  No

  N/A

• Mechanics Signature that work is completed correctly

  Sign

• Any comments?