HPT Safety Review

Title Page

Site conducted
Safety / Emergency Responder / Team Leader
Conducted on (Date and Time)
Name of Auditor
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Section 1 - Housekeeping

1.0 Select Department
- Sizing
- Winding
- Insulation
- Lamination
- Core & Coil
- Testing
- Final Assembly
- Warehouse
- Fabrication
- VPD
- Ground(s)
1.1 Are walkways, aisles, and working surfaces free of slip hazards (such as oil, grease, water, ink)?
1.2 Are walkways, aisles, working surfaces, exits, and doors free of obstructions (such as boxes, equipment, materials, or tools)?
1.3 Are traffic devices (such as a mirror, strobe light, or traffic cones) available for congested areas?
1.4 Are pedestrian traffic signs and markings easy to see?
1.5 Are there any blown lights in the work area?
1.6 Are Exit routes clearly marked “Exit,” and show the direction of travel to an Exit?
1.7 Are hoses and electrical cords positioned out of walk-ways to prevent injuries?
1.8 Are team members familiar with emergency Assembly Points?
1.9 Nominal Score = 8 Points, 10 Points = Max Score

2.1 Are fire extinguishers in the area charged and in place?
2.2 Has each fire extinguisher been inspected and tagged for the month?
2.3 Are fire extinguishers blocked?
2.4 Are team members familiar with AED location(s)?
2.5 Has the AED been checked for use?
2.6 Are Eye Wash Inspection Tag(s) current?
2.7 Are employee familiar with the First Aid Kit location?
2.8 Are flammable and combustible materials stored as required by regulatory standards?
2.9 Are drip pans and guards in place to catch spills?
2.10 Nominal Score = 8 Points, 10 Points = Max Score

3.1 Are barriers in place to keep un-authorized team member(s) and visitors away from heavy machinery and materials?
3.2 Are machine guards in place to protect workers?
3.3 Are there any machine guards that appear to broken, loose, or in need of repair?
3.4 Is the ALTERNATE Energy Plan / Tool visible and available for clearing a jam / servicing?
3.5 Is the LOTO program available for review for the operator?
3.6 Are ALTERNATE Energy Storage Tools within the immediate work area?
3.7 Have team mates been issued their own lock?
3.8 Have team mates completed LOTO training?
3.9 Nominal Score = 24 Points, 30 Points = Max Score

4.1 Are ladders, step-ladders, or stools serviceable (do not require repairs or removal)?
4.2 Are serviceable ladders, step-ladders, or stools stored and secured in specific locations?
4.3 Have ladders, step-ladders, and tools been tagged and inspected for Safe Use?
4.4 Have holes (larger than 2 inches) on walking or working surfaces been covered and will support twice the intended load?
4.5 Are guard rails serviceable at all working levels?
4.6 Have any guard rails been damaged or may be missing at any level?
4.7 Have team mates received training for any work that may be performed 4 feet above another working surface or level?
4.8 Have team mates received training for any specialty equipment (such as scissor or boom lift)?
4.9 Have spills been cleaned on walking and working surfaces?
4.10 Are there any slip / trip hazards?
4.11 Nominal Score = 16 Points, 20 Points = Max Score

5.1 Have electrical cords been inspected for the month?
5.2 Are GFI(s) / GFCI(s) in serviceable condition?
5.3 Are ground pins available on extension cords?
5.4 Have extension cords been installed to serve as permanent wiring?
5.5 Has the machine / equipment been locked and tagged out for maintenance and repairs?
5.6 Are Lockout / Tagout procedures available or posted on the machine or equipment?
5.7 Are there ALTERNATE Energy plans or procedures used for routine, cleaning, jams, and repetitive task(s)?
5.8 Has the Exclusive Person or Operator been identified if the ALTERNATE Energy Storage Procedure?
5.9 Are the controls for the equipment or machine under control of the Exclusive Person?
5.10 Has the ALTERNATE Energy Storage decision tree been used and are hand tools available?
5.11 Is the EST Yellow Tag visible on controls?
5.12 Are there any additional hazards? If yes, take a picture and communicate it to Supervisor.
5.13 Nominal Score = 8 Points, 10 Points = Max Score

6.1 Have forklifts been inspected prior to shift change?
6.2 Have 3rd party vendors made maintenance records available?
6.3 Have forklift operators completed training?
6.4 Have crane operators completed training?
6.5 Have crane operators inspected hoisting equipment (such as slings and connectors)?
6.6 Are crane records available for review?
6.7 Are signs, cones, barricades, or spotters used for overhead work activities?
6.8 Are crane operators, signal persons, and riggers identified with HI-VIZ PPE?
6.9 Are materials stored in the designated areas to prevent falls?
6.10 Has a BLUE CARD been completed for each shift for Overhead Work?
6.11 Nominal Score = 8 Points, 20 Points = Max Score