HUK Gemba Audit (Main Assembly)

• Bay Audited

• Date of Audit

  Date

• Prepared by

  Select S.Barmi K.McGann G.Milward T.Cole J.Smith Other

  • S.Barmi
  • K.McGann
  • G.Milward
  • T.Cole
  • J.Smith
  • Other

• Score Criteria (1-5 with 1 being poor and 5 being excellent)

• If any issues/observations are made during the audit, please report in the note/media section of the question. (including actions if applicable)

Slips and Trips

• Walkways are clear of obstacles - Pallets/dunnage/crates/fans/etc

  1

  2

  3

  4

  5

• Floor clear of spilled liquids - Oil/water/etc

  1

  2

  3

  4

  5

• No discarded items left on floor - Cable ties/pop rivets/screws/etc

  1

  2

  3

  4

  5

• Work areas are tidy - Materials stored safely

  1

  2

  3

  4

  5

Manual Handling

• Lifting equipment used where appropriate

  1

  2

  3

  4

  5

• Manual handing operations in accordance with SWP

  1

  2

  3

  4

  5

• PPE is used when required

  1

  2

  3

  4

  5

Working at Heights

• Proper equipment used when required - Steps/CHAMP/etc

  1

  2

  3

  4

  5

• Work carried out is in accordance with the appropriate SWP

  1

  2

  3

  4

  5

• Steps/CHAMP stored correctly when not in use

  1

  2

  3

  4

  5

• Steps/CHAMP correctly zip tied (colour)

  1

  2

  3

  4

  5

Kanban Racks

• All bins present and labelled

  1

  2

  3

  4

  5

• All bins stocked

  1

  2

  3

  4

  5

• Using on bin first

  1

  2

  3

  4

  5

• Kanban racks clean (no unnecessary material stored on it)

  1

  2

  3

  4

  5

Crane

• Bridge Crane left in a safe position (Hook up in the middle)

  1

  2

  3

  4

  5

• Jib Crane hooks parked away from gangway to avoid crashing with forklifts

  1

  2

  3

  4

  5

• Lifting equipment in place on trolley and correctly stored

  1

  2

  3

  4

  5

• Lifting equipment correctly zip tied (Zip tie present and correct colour)

  1

  2

  3

  4

  5

• No loads left on crane Unattended

  1

  2

  3

  4

  5

• TENSA Barriers used whilst vehicles reversing into building

  1

  2

  3

  4

  5

Risk from Fire

• Call points/Fire extinguishers are accessible.

  1

  2

  3

  4

  5

• Fire Exits and path to them are clear.

  1

  2

  3

  4

  5

• Hot work operations (welding/grinding) in accordance with SWP

  1

  2

  3

  4

  5

• No wood stored against girders / walls

  1

  2

  3

  4

  5

COSHH

• Substances stored in closed containers and labelled correctly

  1

  2

  3

  4

  5

• Substances stored in locked cabinets when not in use

  1

  2

  3

  4

  5

• Substances used in accordance with the SWP

  1

  2

  3

  4

  5

• Appropriate PPE is used

  1

  2

  3

  4

  5