Hussey Process Audit

• Conducted on

  Date

• Prepared by

Safety

• All team members are wearing complete and proper PPE

  Yes

  No

  N/A

• A Job Safety Analysis is available for each task

  Yes

  No

  N/A

Metrics

• The hour-by-hour board is up to date

  Yes

  No

  N/A

• Performance on the hour-by-hour board is at or above goal

  Yes

  No

  N/A

• A corrective action is posted for each missed goal

  Yes

  No

  N/A

• The current 6S audit score is posted and no more than one week old.

  Yes

  No

  N/A

Standard Work

• Standard Operating Procedure or Work Instructions are available for each task

  Yes

  No

  N/A

• Which tasks do not have SOP or WI?

• Supplies inventories have min/max levels indicated visually

  Yes

  No

  N/A

• Tools have marked and labelled "homes" and are either in use or at home

  Yes

  No

  N/A

• How much raw material (coils or cakes) is in the input area to the machine?

• How much finished material (coils or cakes) is in the output area for the machine?

• How much scrap (coils or cakes) is in the hold area for the machine?

Problem-Solving

• Is there a formal problem-solving process in use (5W2H, 5W's, Fishbone, 8D, etc.)?

  Yes

  No

  N/A

• Yes

  No

  N/A