INT 1005 BOILER v1

• Audit Title

• Customer/Client

• Site Name

• Site Number

• Conducted on

  Date

• Prepared by

• Location
  Address

SYSTEM INFORMATION

• Add Steam Boiler

Steam Boiler

• System name?

• Is Boiler clearly identified and labelled?

  Yes

  No

  N/A

• Steam Boiler make?

• Steam Boiler model?

• Steam Boiler specs - kW / Hp

• Take photograph of steam boiler

  Media

MAINTENANCE AND OPERATIONS MANUALS

• Are CURRENT MSDS for each product on site located in the maintenance manual?

  Yes

  No

  N/A

• Are current SMWS located in the maintenance manual?

  Yes

  No

  N/A

• Are all the service reports on site?

  Yes

  No

  N/A

• Does the customer / site have a specific log book requirement?

  Yes

  No

  N/A

• Is the maintenance manual suitably located?

  Yes

  No

  N/A

• Log book location?

• Photograph of log book on site.

  Media

• Are the test results for the last three months within range?

  Yes

  No

  N/A

• Has the technician made the correct adjustments?

  Yes

  No

  N/A

• Is the contact information in the manual current and correct?

  Yes

  No

  N/A

• Update information:

OHS REQUIREMENTS

• Is there a chemical spill kit available near the chemical storage area?

  Yes

  No

  N/A

• Is there an emergency eye washing facility in close proximity(<5m) to the chemical dosing systems?

  Yes

  No

  N/A

• Are PPE and hazard signs installed(chemical and others)?

  Yes

  No

  N/A

• Are all chemicals appropriately bunded?

  Yes

  No

  N/A

• Are all chemical drums and bundling correctly labelled?

  Yes

  No

  N/A

DOSING EQUIPMENT/WATER SOFTENER/AUTO BLOWDOWN

• Describe the general cleanliness of the boiler surrounds?

  Good

  Satisfactory

  Unsatisfactory

• Photograph boiler and surrounds.

  Media

• Chemical pump configuration? E.g pulse count (SC 700), water meter, pump & timer, feed pump, count pump

• Water softener & size?

• Auto blowdown model?

• Take photograph of chemical dosing pump

  Media

• Take photograph of water softener

  Media

• Take photograph of auto blowdown

  Media

• Chemical pump tested and operational?

• Is there adequate chemical in drum?

  Yes

  No

  N/A

• Water softener tested and operational?

• Is there adequate salt in brine tank?

  Yes

  No

  N/A

• Auto blowdown tested and operational?

DOSING EQUIPMENT SETTING

• Chemical dosing pump settings?

• Water softener regen frequency settings?

• Auto blowdown settings?

• Does the system have any additional pumps?

  Yes

  No

  N/A

SAMPLE POINTS

• Is there a dedicated sample point for raw water?

  Yes

  No

  N/A

• Is there a dedicated sample point for make up?

  Yes

  No

  N/A

• Is there a dedicated sample point for feed water?

  Yes

  No

  N/A

• Is there a dedicated sample point for boilers?

  Yes

  No

  N/A

• Is there a dedicated sample point for condensate?

  Yes

  No

  N/A

CHEMICALS

• BWT T14

• BWT T14H

• 8410

• S12

• S32

• S45

• CAT 30

• 35

• 8412

• 8235

• 370

• 400

FEED TANK

• Is the chemical dosed directly to feed tank?

  Yes

  No

  N/A

• Is the feed tank heated?

  Yes

  No

  N/A

• Is the temperature within 80 - 95 degrees?

  Yes

  No

  N/A

• Feed water temperature?

• Is there a deaerator on site?

  Yes

  No

  N/A

• Is the temperature 110 degrees or greater?

  Yes

  No

  N/A

END OF REPORT, SIGNATURES

• Comments and recommendations?

• Signature:

  Sign