ISO 3834 Welding Surveillance (CTL-WSF-01)

• Document No.

• Company Name

• Surveillance Location

  Glasshouse Road

  Bridge Works

• Name of Auditor

  Mark Horspool

  Chris Gray

  Bob Whelpton

  Alan Eyre

  Liam Johnson

• Welder / Welding Operator Name

• Date of Audit

  Date

General

• Contract Number

• Client

• Drawing Number

• Applicable Welding Code

Welder / Welding Operator

• Name

• Welder ID

• Does the Welder / Welding Operator have the blue project pack with the job?

  Yes

  No

  N/A

• If the answer above is No, please include details

• Does the Welder / Welding Operator have a copy of the project specific WPS pack?

  Yes

  No

  N/A

• If the answer above is No, please include details

• Please include details of the WPS pack being used, (e.g. code A, what is the revision number, etc)

• Do the details above match the ones on the document control system?

  Yes

  No

  N/A

• If the answer above is No, please include details

Welding Equipment (before use)

• Welding set number?

• Please include photos of the welding set

  Media

• Is the welding set calibrated?

  Yes

  No

  N/A

• Please include a photo of the calibration sticker

  Media

Welding Consumable

• Consumable being used brand name and type?

• Photo of consumable packet (if available)

  Media

• Consumable size?

  Select 1.2mm 1.6mm 2.0mm 2.4mm 3.2mm 4.0mm 5.0mm

  • 1.2mm
  • 1.6mm
  • 2.0mm
  • 2.4mm
  • 3.2mm
  • 4.0mm
  • 5.0mm

• Does the consumable being used match the consumable on the WPS being used?

  Yes

  No

  N/A

• If the answer above is No, please include details

Sample Welding Operation

• WPS number being used?

• Weld number being performed?

  Select W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15

  • W1
  • W2
  • W3
  • W4
  • W5
  • W6
  • W7
  • W8
  • W9
  • W10
  • W11
  • W12
  • W13
  • W14
  • W15

• Shielding / backing gas being used (Inc type and mixture)

• Gas flow rate?

• Weather protection being used?

• Pre-heat temperature?

• Interpass temperature

• How is the welder measuring the Pre-heat and Interpass temperatures

Heat Input calculation based on actual results recorded

• Voltage?

• Amperage?

• Run out length / time? (mm/min)

• Calculate the heat input from the above values (Amps x Volts x (0.6 or 0.8 or 1.0) / Travel Speed (mm/min) = Heat Input)

• Does the calculated heat input above match the heat input value on the WPS (within 10%)?

  Yes

  No

  N/A

• If the answer above is No, please provide more information

Final Inspection

• Visually inspect the completed weld and add comments below

• Photo of weld upon completion

  Media

Welding Equipment (After use)

• Is the Voltmeter / Ammeter working OK?

  Yes

  No

  N/A

• Are all cables and hoses in good condition?

  Yes

  No

  N/A

• Are the Gas regulators in good condition?

  Yes

  No

  N/A

• Is the Welding set in good working order?

  Yes

  No

  N/A

• If you have answered No to any of the above within this category please provide details

• Equipment faults must be reported to the Welding Engineer or Quality Manager, equipment must be removed from the shop floor and quarantined until corrective action is taken.

Close of audit

• Any comments from the Welder / Welding Operator?

• Any final thoughts from the auditor? (Any actions required)

Approval of the Audit

• Print name of auditor

• Auditor Signature

  Sign

• Date Audit Completed

  Date