Information
-
Document No.
-
Company Name
-
Surveillance Location
-
Name of Auditor
-
Welder / Welding Operator Name
-
Date of Audit
General
-
Contract Number
-
Client
-
Drawing Number
-
Applicable Welding Code
Welder / Welding Operator
-
Name
-
Welder ID
-
Does the Welder / Welding Operator have the blue project pack with the job?
-
If the answer above is No, please include details
-
Does the Welder / Welding Operator have a copy of the project specific WPS pack?
-
If the answer above is No, please include details
-
Please include details of the WPS pack being used, (e.g. code A, what is the revision number, etc)
-
Do the details above match the ones on the document control system?
-
If the answer above is No, please include details
Welding Equipment (before use)
-
Welding set number?
-
Please include photos of the welding set
-
Is the welding set calibrated?
-
Please include a photo of the calibration sticker
Welding Consumable
-
Consumable being used brand name and type?
-
Photo of consumable packet (if available)
-
Consumable size?
- 1.2mm
- 1.6mm
- 2.0mm
- 2.4mm
- 3.2mm
- 4.0mm
- 5.0mm
-
Does the consumable being used match the consumable on the WPS being used?
-
If the answer above is No, please include details
Sample Welding Operation
-
WPS number being used?
-
Weld number being performed?
- W1
- W2
- W3
- W4
- W5
- W6
- W7
- W8
- W9
- W10
- W11
- W12
- W13
- W14
- W15
-
Shielding / backing gas being used (Inc type and mixture)
-
Gas flow rate?
-
Weather protection being used?
-
Pre-heat temperature?
-
Interpass temperature
-
How is the welder measuring the Pre-heat and Interpass temperatures
Heat Input calculation based on actual results recorded
-
Voltage?
-
Amperage?
-
Run out length / time? (mm/min)
-
Calculate the heat input from the above values (Amps x Volts x (0.6 or 0.8 or 1.0) / Travel Speed (mm/min) = Heat Input)
-
Does the calculated heat input above match the heat input value on the WPS (within 10%)?
-
If the answer above is No, please provide more information
Final Inspection
-
Visually inspect the completed weld and add comments below
-
Photo of weld upon completion
Welding Equipment (After use)
-
Is the Voltmeter / Ammeter working OK?
-
Are all cables and hoses in good condition?
-
Are the Gas regulators in good condition?
-
Is the Welding set in good working order?
-
If you have answered No to any of the above within this category please provide details
-
Equipment faults must be reported to the Welding Engineer or Quality Manager, equipment must be removed from the shop floor and quarantined until corrective action is taken.
Close of audit
-
Any comments from the Welder / Welding Operator?
-
Any final thoughts from the auditor? (Any actions required)
Approval of the Audit
-
Print name of auditor
-
Auditor Signature
-
Date Audit Completed