Jayco Kampervan - Rework Vans - PDI_V3

Are the step harness, diesel heater harness and water tank harnesses covered in nude conduit?

Is main electrical harness sealed at each end with TESA tape?

Are there electrical harness 'bundles' seen? (messy tape/stashed wire)

Is the electrical harness routed as per Master sample underbody photo?

Does the diesel heater full pump electrical connector have excessive tension?

Is the nude wiring conduit TESA taped together at junction as it passes through floor pan?

Is the electrical architecture secured to the floor with P-Clips?

Ensure no cable ties are use to secure electrical architecture to the chassis of the vehicle.

Have the the holes/screws used to secure the electrical architecture to the floorpan been rust proofed and waxed?

Auditor subjective check : Agitate the electrical architecture and look for loose / droopy wires that are not secure.

Is foam used between tank bracket straps and tank (Fresh Water)?

Is foam used between tank bracket straps and tank (Grey Water)?

Is the grey water tank drain correct to master sample?

Is the handle for the grey water drain valve orientated vertical in line with master sample?

Is the fresh water tank drain correct to master sample?

Are the water lines routed correctly, in line with the master sample?

Check the fresh water tank is not loose by shaking it from under the vehicle

Check the grey water tank is not loose by shaking it from under the vehicle

Ensure the breather hose car forward is secure to the chassis with a P-clip and 90deg downturn nozzle

Ensure the breather hose car rearward is secure to the chassis with dual P-clip and downturn direction

Are there any leaks from the fresh water tank fittings when the tank is water tested?

Are there any leaks from the grey water tank fittings when the tank is water tested?

Is the blue water line and breather pipe cable tied to the large diameter hose bundle in 3x locations running north/south?

Is the fresh water tank level sensor wire is cable tied to large diameter black pipe to ensure clearance to the prop shaft?

Are the hot & cold water lines dual P-clipped along their route correct to the master sample?

Is wax and silicon applied to water tank bracket mounting screws?

Are the in line water filters mounted same as master sample?

Are the in line water filters secure without excessive play or rattles?

Are all water lines secured with P-Clips?

Are the holes/screws used to secure the P-Clips rust proofed and waxed?

Pressurized water test : Are there any leaks from push-fit hose connections?

Pressurized water test : Are there any leaks from the breather hoses when tanks are full and system is under pressure?

Pressurized water test : Are there any leaks from the external fill points of the water tanks when the tanks are full and the system is under pressure?

Is the gas BBQ outlet point is mounted close behind rear mud flap?

Is the gas line routing is correct to master sample?

Ensure the gas line is routed neatly behind the rear chassis rails for added protection

Is the gas line is sheathed / covered in conduit?

Is the gas line is secured with P-clips?

Does the gas line have excessive flexibility/rattle between fixing locations?

Have the holes/screws securing the P-clips been rust proofed and waxed?

Is the gas compartment drain pipe cut neatly and sealed air tight to the floorpan?

Is the diesel heater access hole is covered and sealed using the large black plastic plug & flange?

Is the diesel heater exhaust muffler mounted on the single, central bolt location using the metal bracket provided?

Is the diesel heater exhaust tip mounted close to the rear mud flap for good terrain protection?

Ensure the diesel heater exhaust is not kinked.

Ensure the diesel heater exhaust is not 'loose' in final metal P-clip

Is the diesel heater intake tube secured to the floorplan in line with the method used for the master sample?

Check All : Open holes in floorpan must have rust protection applied

Check All : Open holes in floorpan must have wax applied

Is the factory earthing point utilized and an appropriate mechanical fastener used to attached the wire to the bolt? (No wire wrapped around bolt)

Does the factory earthing point have appropriate weatherproofing?

No white saddle hardware should be used on the vehicle

Ensure spare wheel clearance zone is respected (1x hand width all around)

Ensure no component fouling on prop shaft, 1x hand clearance needed

Is there a grommet & sealant used for the electrical & side step harness when passing through the floorpan?

Does the diesel heater black plastic plug have a bead of silicon sealing it to the floorpan?

Are the hot water drain pipes silicon sealed to floor pan?

Ensure there are no silicon 'blobs' or 'dripping' silicon on the floorpan. Only area that large silicon deposit is accepted is the diesel heater water overflow pipe.

Ensure hole in floorpan for shower drain hole is rust proofed and waxed prior to fitment of plastic cup

Is the shower drain hole/hose sealed with inverted plastic cup and silicon bead around the edge?

Is the water pick up line & breather pipe sealed to the floorpan with grommet and silicon bead?

Are the hot & cold water lines sealed to floor pan with grommet and silicon?

Is the main water filler pipe sealed to floor with grommet and silicon?

Is seam sealer & rust proofing used for oval shaped hole cut in chassis for 5x water lines & junctions?

Is there rust on side step assembly?

Has the washer pulled through the slot on the side step assembly?

Ensure there are no loose connectors on step assembly

Has rust protection been applied on side step assembly bolts?

Has wax protection on side step assembly bolts?

Have dual P-Clips been used to stow nude conduit and side step harness?

Will the bolt position at the rear edge of the step lead to a dyanmic clash condition as seen on pre-production car?

Ensure black side step harness is not rubbing on side step bracket

Awning support bracket front is mounted in line with email instructions from Ben Triebels

Is the sliding mechanism on the front awning support bracket functional?

Is the sliding mechanism on the rear awning support bracket functional?

Awning support bracket rear is mounted in line with email instructions from Ben Triebels

Is there any rust proof paint visible on exterior painted surface around features?

Is there any rust proofing primer visible on the customer visible side of the vehicle frame rails?

Is there excessive silicon seal seen on painted exterior surface around features?

Is the toilet compartment sealed correctly to the body structure?

Are the wires in external toilet compartment TESA wrapped and stowed securely?

Check straightness of exterior toilet door.

Check for excessive panel deformation around exterior features (screw pull)

Check flushness of plastic panel mouting front awning bracket

Are Kampervan decals present on exterior?

Is the door seal on the passenger side sliding door damaged?

Are the door seals around the rear doors damaged?

Are the rear fly screen holes are cut & sealed correctly around door hinges?

Are the rear fly screen holes are cut & sealed correctly around door latches top?

Check if there is an excessive gap seen between seat/bed and floor lino

Ensure skirting board around twin seat is clear of seatbelt mounting point and has no visible damage

Check orientation of front sky hatch blind

Interior cupboard alignment and flushness - check acceptable

Are all of the interior windows clean and clear from any paint or adhesive overspray?

Do all of the interior demold strips have the correct final paint finish? (No thin paint, primer, poor finish etc.)

Loose Items : Are all bags & loose items are present and correct to the agreed loose items list?