Title Page
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Name Of Site
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Image of Site Location
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Date Of Maintenance
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Maintenance Done By
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Gate Codes
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Alarm Codes
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Site Contact/Access Details
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Check HV Log Book Present? Please Sign In
DNO Details
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Local DNO
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DNO Substation Name/Number
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Take Photo of DNO ID Plate
HV Substation
- Substation
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Substation Name
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Damage - Check building interior and exterior for damage
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Check Doors For Damage
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Locking - Ensure Substation is Adequately and Securely Lockable With Restricted Access to Unauthorised Personnel
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Check Windows For Damage
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Check Guttering For Damage
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Check Roof For Damage
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Check Building Free From Corrosion
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Check No Water Ingress Present (Including Basement)
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Check Sockets and Lights (Including Emergency Lights) operational
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Check Heater Operational and set to approx 10 Degrees
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Check for signs of Asbestos Damage (including asbestos cable wrap)
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Signage/ESQCR - Check the substation signage conforms to ESQCR Regulations
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Check Signage For Site Name / Substation Name
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Check Signage For Site Operator
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Check Signage For Emergency Contact Number
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Check Danger Notices Fitted To Substation Doors
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(If Applicable) Check SF6 Warning Labels Fitted To Substation Doors
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(If Applicable) Check for Asbestos Warning Labels
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First Aid Kit
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Check For In Date First Aid Kit
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Check For In Date Eye Wash Kit
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Check For In Date Defibrillator (If Applicable)
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Check For Electric Shock Treatment Poster
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Drawings/Documents - Check The Substation has adequate documents in place
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Check For SLD - Is it Current and Accurate?
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Check For Protection Study Documents
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Check For Earthing Study Documents
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Check For O&M Documents
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E-STOP - Confirm Site Has Means Of Electrical Cut-Off
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Co-Ordinate With SAP/DNO, ask for E-Stop to Be Tested
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Confirm E-Stop Operates as Expected
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Basement/Cable Trenches - Open The Access Point To Cable Trench or Basement. Check For:
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Check For Water Ingress (Identify Source If Possible)
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Check For Rodent Activity
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Check For Sealed Cable Ducts
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Cables - Check Cables Located In Basement For:
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Check For Physical Damage To Exterior Of Cables
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Check For Cable Routing Issues
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Check For Cable Containment Damage
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Check Bending Radius/Additional Stress on Cable Terminations
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Check For Signs of Asbestos cable wrap, Ensure Painted and Free From Damage
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Earthing - Check The Buildings Earthing System and Confirm:
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Check Metal Equipment Is Bonded
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The Main Earth Bar has the correct dimension
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Check Earth Cables Are Free From Damage
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Check Earth Cables are of Sufficient Size
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Check Earth Connections are not "Doubled Up" of have additional washers between the lug and main earth bar
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Check The Number Of Connections is expected for the size of the site
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Fall Of Potential test for the entire Earthing System
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Outdoor Enclosures (Such as Outdoor TX Pen, Outdoor Substation)
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Damage - Check External Enclosure Exterior Fencing For Damage To:
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Check Damage To Gates
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Check Damage To Fence Panels/Mesh Fence
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Locking - Ensure Enclosure is Adequately and Securely Lockable With Restricted Access to Unauthorised Personnel
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Signage/ESQCR - Check The Enclosure Signage Conforms To ESQCR Regulations:
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Check Signage For Site Name / Substation Name
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Check Signage For Site Operator
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Check Signage For Emergency Contact Number
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Check Danger Notices Fitted To Substation Doors
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(If Applicable) Check SF6 Warning Labels Fitted To Substation Doors
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Access - Check That Access To The Enclosure Is Restricted By Either:
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Check Controlled Keys In Place For Access
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Check Interlocks With Isolated Equipment
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Earthing - Check The Enclosure's Earthing System and Confirm
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Check The Metal Equipment and Fencing Is Bonded
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Check The Main Earth Bar has the Correct Dimension
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Check The Earth Cables Are Free from Damage
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Check the Earth Cables are not "doubled up" of have additional washers between the lug and main earth bar
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Check the Number of Connections is as Expected for the Size of the Site
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Weeds/Vegetation - Check Within Enclosure for Weeds/Vegetation growth:
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Confirm the compound floor is free of weeds or is not "waterlogged"
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Confirm the frequency of weed treatment
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Cable Ducts - Are the Cable Ducts Sealed?
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LV Equipment
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Damage - Check LV Equipment Is Free From External Damage
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Labelling - Check each piece of LV equipment is correctly labelled
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Where possible check the LV Equipment Is Locked
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Functions - Function check the LV Equipment
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Battery Charging Unit
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Serial Numbers - Confirm The Serial Numbers are Correct to the Database / Record Number
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Label - Confirm All Labels Are In Place - Danger Notices and Data Plates
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Exterior - -Check The External Condition of the Battery Charging Unit For Rust and Deformation
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Indication - Confirm The Indication Works and Confirms The Status Of The Charger Unit
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Type - Confirm The Manufacturer And Type Of Batteries Used - Photos of Data Plates
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Replacement - Check For Records For The Battery Last Replacement Date
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Damage - Check Each Cell For External Damage And Leaks
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Connections - Check The Tightness Of The Battery Charger Cable Connections - AC/DC/Battery Terminals
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Measure and Record The Overall and Individual Cell Voltage
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Total Voltage
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Voltage OK?
Individual Battery
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Battery Voltage
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Voltage OK?
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Confirm The Measured and Battery Charger Voltmeter Are The Same
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HV Switchgear
Switchgear Panel Information
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Confirm Switchgear Make, Model and Serial Numbers
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Panel Name
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Switchgear Manufacturer
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Switchgear Model (s)
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Switchgear Rated Voltage
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Switchgear Serial Number (s)
General Switchgear Information
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Confirm Panel Identifications/Operational Labels are Present, Correct and are Correct To The SLD
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Confirm The Following Labels Are In Place On The Switchgear:
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Danger Notices
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SF6 Warning Labels (If Applicable)
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Switchgear Data Plates
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Operational Locks - Check operational locks are in use and are fixed at the correct locations
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SF6 Levels - Check The SF6 Level Indicator (Mechanical Gauge or Pressure LED) this should indicate there is a safe pressure of SF6 Within the unit.
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Where there is a different arc quenching medium in place (e.g Oil / Vacuum) check that presence and safe level
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Protection - Check Protection relays are free from trips and alarms
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Distress/Damage - Check The External Structure of the Switchgear; it should be free from distress and damage
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External Panels/Covers - Check Condition Of:
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Signs Of Corrosion and Paint Condition
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Ensure All Covers are Fitted Securely and in the Correct Position
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Confirm Covers are Secured from Accidental Access (Require a Key Or Tool)
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Switchgear Tools - Check Operation Tools are resent and serviceable (anti-reflex)
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Condition Of Operating Handle
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Condition Of Earthing Handle
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Condition Of Charging Handle
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Remote Control of Switchgear - Check The Remote Operating Facility is Serviceable and Free From Damage
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Pendant - Is it serviceable and free from damage
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Remote Operating Panel - Is it serviceable and free from damage
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Circuit Breaker
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Carry Out Functional Checks In Accordance With Manufacturers Instructions
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Does The Circuit Breaker have an Operation Counter?
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Number Of Recorded Operations
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Is this within the manufacturers limits?
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Disconnectors
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Carry Out Functional Checks In Accordance With Manufacturers Instructions
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Switch Disconnectors
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Carry Out Functional Checks In Accordance With Manufacturers Instructions
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Earth Switches
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Carry Out Functional Checks In Accordance With Manufacturers Instructions
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Fuse Switches
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Carry Out Function Checks In Accordance With Manufacturers Instructions
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Visually Inspect The Fuses And Fuse Holders to Ensure Free From Damage
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Confirm HV Fuses Are Correct Rating
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Confirm HV Fuses have been Inserted the Correct Way Around
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Confirm The Trip Function Works
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Interlocking - Check All Interlocking Operates In Accordance With Manufacturers Instructions. It Should not be Possible to Apply and Earth To A Live Circuit
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Cable Compartments - Remove The Covers And Check For Internal Damage
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Ensure The Cable Compartment is free from Corrosion and Moisture
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Check For Signs Of Rodent Activity
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Check The Cable Containment Is Sound and Secure
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Cables - Check The Exterior Of The Cables are Free From Damage or signs of Deformation
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Cables - Confirm the cables are free from additional stress and have not exceeded the minimum bending radius
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Cable Terminations
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Confirm the Terminations are free from Stress and Damage
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Remove the end cap and check the captive plug is free from signs of PD
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Confirm the Terminations are Secure
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Confirm the Cables are Identifiable (cable markers)
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CTs and VTs
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Confirm both CT and VT wiring is secure
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Confirm the CTs are not Open Circuit
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Check The Condition of the CTs and VTs, confirm free from signs of distress
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Where Applicable, confirm the VT fuses are in good condition and free of signs of PD/Moisture Ingress
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Take Photo Of CTs
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Take Photo of VTs
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Earthing
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Confirm the cable compartment is adequately earthed
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Confirm suitability and condition of Cable Earths
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Confirm suitability and condition of Switchgear Body Earths
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Confirm Suitability and Condition of Termination Earths
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Mechanism Compartments
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Check The Covers for Damage and Corrosion
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Check the mimic matches the SLD and is Correct
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Confirm the circuit indication is operating correctly and matches the status for the CB / Earth Switch / Disconnector
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Confirm the mechanical parts are freely moveable, apply grease/lubrication in accordance with the manufacturers instructions
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LV Compartment
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Remove The Covers/Open Doors and Check For Internal Damage
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Ensure The LV compartment is free from rust and moisture
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Confirm there are no signs of rodent activity
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Check the Cable Containment is Sound and Secure
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Confirm the Relays and Meters are Secure
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Carry out a 10% Check On Cables Ensuring they are Free from External damage/rubbing or hotsports
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Confirm the Cables are Suitable Identifiable (cable markers)
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Carry Out a 10% Check on the terminals ensuring they are secure and cables are fitted tightly
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Confirm The LV Compartment is Adequately Earthed
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Protection
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Confirm All Protection Devices are Functional and Operating Satisfactorily
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Test Control Schemes Including Premag Schemes For Correct Operation
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Primary and Secondary Injection
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HV Transformers
Transformer
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Transformer Name
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Confirm Transformer Data Plate Present - Take Photo
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Type Of Transformer
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Transformer Size (KVA)
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Voltage HV Side
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Serial Number
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Voltage LV Side
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Confirm All Required Labels In Place
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Confirm Adequate Danger Notices
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Exterior Structure Of Transformer
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Check the Transformer Paint Condition
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Check The Transformer Exterior For Rust/Corrosion
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Check The Exterior of the Transformer for Deformation
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CAST RESIN - Clean cells thoroughly to remove dust and debris build up, and check surface for cracking
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Oil Level - Confirm the Oil Level is above the Minimum Operating Level. This is usually identifiable via a spyglass or the protection device
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Transformer Oil Leaks
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Check Bushings For Signs Of Oil Leaks
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Check All Gaskets For Signs Of Oil Leals
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Check Bottom OF Radiators/Fins For Oil Leaks
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Confirm Transformer Free Of Damage
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If Leak Observed, if possible, stem the flow (tighten bolts)
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Transformer Bund - Confirm Bund Present and Suitable
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Confirm Bund Present and Suitable
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Check Bund Is Free from Oil or Water
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Confirm the Presence and Operation of the Bund Oil Pump
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Earthing - Check The Suitability of the earths. Confirm they are secure and free from Rust
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Locks - Check Operational Locks are in Use and in the Correct Places
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Terminations - Confirm the Primary and Secondary Terminations are free from Damage and signs of PD or Distress
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Remove Any Build Up of Dust and Debris from Bushings and Terminations
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Cables - Confirm the Cables are Suitably Supported and Free From Unnecessary Stress or Signs of Damage
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Bushings - Confirm the Bushings are free from Damage or signs of PD
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Bushings - Check For Leaks and Tighten if Necessary In Accordance With Manufacturers Instructions
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Cable Box - Check The Condition of the Cable Box; this should be free from excessive rust and damage
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Clean the cable box as required
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Covers - Check the Condition of the Cable Box Covers, Including Securing Bolts and Gaskets
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Ducts - Confirm All Cable Ducts are Securely Sealed to Prevent Water and Rodent Ingress
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Ventilation - Check Ventilation Is Adequate and Free From Obstructions, Clean as Necessary
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Fans - Where Applicable, Functional Check Cooling Fan Controls and Operation
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Breather - Confirm Breather Type
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Does Silica Gel Require Replacing?
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Replaced During Maintenance?
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TX Protection
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Max Temperature Recorded (C)
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Alarm Temperature (C)
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Trip Temperature (C)
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Pressure Trip Setting (Bar)
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Functional Trip Test of Transformer Protection
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Oil Sampling Required
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Completed Successfully?
Conclusion Report
Remedial Works Completed During Maintenance
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Remedial Work Completed
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What was the work completed?
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Outstanding Remedial Work
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Remaining Remedial Works Required
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Highlight any Serious Concerns
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Signature