Title Page

  • Minerals and Industrial - John Holland Equipment Division

  • Job Plan Number

  • Inspection Date

  • Inspected by

  • Location
  • Make

  • Type/Model

  • Plant No

  • Serial No

  • Hour Meter Reading

  • Kilometre Reading

  • Inspectors Signature

Drive System

  • Radiator

  • Radiator Hoses / Heater Hoses

Fan / Fan Shaft Assy

  • Fan Guard

Oil Coolers

  • Fuel Lines

  • Throttle Linkage

  • Engine Mounts

  • Muffler / Spark Arrestor

  • Engine Oil Pressure

  • Abnormal Engine Noise

  • Fuel Tank

  • Engine Warning System

Hydraulics

  • Hydraulic Tank

  • Suction Lines and Hoses

  • Oil Cooler

  • Main Pumps

  • Slew Pump

  • Relief Valves

  • Flow Control Valves

  • Slew Motor

  • Slew Valve

  • Main Winch Motor

  • Auxiliary Winch Motor

  • Boom Stop Cylinders

  • Tilt Back Cylinders

  • Hoses & Tubes

  • Main Winch Valve

  • Auxiliary Winch Valve

  • Pressure Lines and Hoses

  • Accumulator

  • Carbody Hydraulics

  • Hydraulic Swivel

  • Propel Motors

  • Relief Valves

  • Control Valve

Revolving Frame & Cabin

  • Frame

  • Counterweight Attachment-Security

  • Counterweight Lift Assembly

  • A Frame

  • Cabin Glass & Mirrors

  • Sheet Metal / Guards

  • Seat Assembly

  • Dead Man Controls

  • Warning Decals

  • Load Charts in English to AS1418 pt 5

  • Control Levers / Decals

  • Control Cables / Pilot Hoses

  • Heater

  • Air Conditioner

  • Safe Load Indicator

  • Load Moment Limiter

  • Anti-Two Block Alarms

  • Horn

  • Access Steps

  • Doors & Locks

  • Decals & Signs

  • Cabin Mounts

  • Front Wiper

  • Roof Wiper

  • Windscreen Washer

  • Switches and Relays

  • Fire Extinguishers

  • Fire Ants, Weeds and Seeds

Slew System

  • Slew Transmission

  • Leaks

  • Slew Brake

  • House Lock

  • Slew Pinion

  • Slew Gear

  • Slewing Ring

  • Base Weld

  • Smooth Operation

  • Electrical Swivel

Crawler Chassis

  • Track Asset Numbers

  • Paint

  • Decals (in English)

  • Carbody & Crawler Frames

  • Connecting Bolts

  • Drive Sprockets

  • Idler Sprockets

  • Crawler Rollers

  • Pins & Bushings

  • Roller Guards

  • Rail Assembly

  • Track Adjuster

  • Track Shoes

  • Carbody

  • Hydraulic Drive

  • Drive Motor

  • Lifting Point Decals

Boom & Attachments

  • Butt Section

  • Asset Number

  • Photo

  • Boom Head Section

  • Asset Number

  • Photo

  • Boom Section Inserts
  • Boom Insert

  • Asset Number

  • Photo

  • Boom Foot Pins and Bushes

  • Idler Sheaves

  • Rooster Sheave and Bearing

  • Asset Number

  • Extension Fly / Jib Mounts

  • Head Sheaves and bearings

  • Boom Point Guard

  • Boom Hoist Limit

  • Anti Two Blocks

  • a) Boom Head

  • b) Rooster Sheave

  • c) Extension Fly

  • Suspension Rods

  • Cable Rollers and Guards

  • Backstops

  • Gantry

  • BMI

  • Anemometer

  • Hook Blocks/ Hooks with Crane
  • Description

  • Photos of hook

  • a) Manufacturers I.D.

  • b) Safety Latches

  • c) Sheaves and Bearings

  • d) Swivel

  • e) Branded SWL

  • f) Branded with weight (Tare)

Electrical System

  • Battery Box

  • Battery Cables

  • Battery Isolator

  • Starter

  • Clearance Lights

  • Flood Lights

  • Back up Alarm / Light

  • Switches and Relays

  • Circuit Breakers

Main Winch

  • Drums and Wire Rope

Auxillary Winch

  • Drums and Auxiliary Wire Rope

Luffing Winch

  • Drums and Luffing Wire Rope

Functional Tests

  • To be carried out if practical in Workshop Environment only

  • Performance Test - 100% lift

  • Line Pull Test - Main

  • Line Pull Test - Auxiliary

  • Winch Brake Test - Main

  • Winch Brake Test - Auxiliary

  • Overload Warning Lights

Measurements

    Hook Gaps
  • Y - Y standard (mm)

  • Y - Y1 measurement (mm)

  • Y -Y2 measurement (mm)

  • Winch Ropes Inspection point 1
  • Rope Diameter

  • Broken Strands

  • Abrasion

  • Corrosion

  • Slew Tilt Play

  • Slew Gear Backlash

  • Track Wear

Hose Inspection

  • Please use Camera to complete a detailed Hose Inspection. Plaese take photos of any possible wear points and deteriation

  • Track Hoses

  • Carbody hoses

  • Winch Hoses

  • Hydraulic Hoses

  • Cooling Hoses

Crack Inspection

  • When the Crane is being Tested as described above, ALL high Load or Stress Points (including articulation joints) are to be closely visually inspected for any cracks or distortion

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