Title Page
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Minerals and Industrial - John Holland Equipment Division
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Job Plan Number
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Inspection Date
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Inspected by
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Location
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Make
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Type/Model
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Plant No
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Serial No
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Hour Meter Reading
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Kilometre Reading
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Inspectors Signature
Drive System
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Radiator
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Radiator Hoses / Heater Hoses
Fan / Fan Shaft Assy
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Fan Guard
Oil Coolers
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Fuel Lines
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Throttle Linkage
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Engine Mounts
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Muffler / Spark Arrestor
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Engine Oil Pressure
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Abnormal Engine Noise
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Fuel Tank
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Engine Warning System
Hydraulics
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Hydraulic Tank
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Suction Lines and Hoses
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Oil Cooler
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Main Pumps
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Slew Pump
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Relief Valves
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Flow Control Valves
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Slew Motor
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Slew Valve
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Main Winch Motor
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Auxiliary Winch Motor
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Boom Stop Cylinders
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Tilt Back Cylinders
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Hoses & Tubes
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Main Winch Valve
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Auxiliary Winch Valve
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Pressure Lines and Hoses
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Accumulator
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Carbody Hydraulics
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Hydraulic Swivel
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Propel Motors
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Relief Valves
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Control Valve
Revolving Frame & Cabin
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Frame
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Counterweight Attachment-Security
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Counterweight Lift Assembly
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A Frame
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Cabin Glass & Mirrors
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Sheet Metal / Guards
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Seat Assembly
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Dead Man Controls
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Warning Decals
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Load Charts in English to AS1418 pt 5
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Control Levers / Decals
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Control Cables / Pilot Hoses
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Heater
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Air Conditioner
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Safe Load Indicator
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Load Moment Limiter
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Anti-Two Block Alarms
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Horn
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Access Steps
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Doors & Locks
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Decals & Signs
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Cabin Mounts
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Front Wiper
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Roof Wiper
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Windscreen Washer
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Switches and Relays
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Fire Extinguishers
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Fire Ants, Weeds and Seeds
Slew System
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Slew Transmission
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Leaks
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Slew Brake
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House Lock
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Slew Pinion
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Slew Gear
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Slewing Ring
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Base Weld
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Smooth Operation
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Electrical Swivel
Crawler Chassis
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Track Asset Numbers
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Paint
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Decals (in English)
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Carbody & Crawler Frames
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Connecting Bolts
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Drive Sprockets
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Idler Sprockets
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Crawler Rollers
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Pins & Bushings
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Roller Guards
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Rail Assembly
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Track Adjuster
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Track Shoes
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Carbody
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Hydraulic Drive
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Drive Motor
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Lifting Point Decals
Boom & Attachments
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Butt Section
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Asset Number
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Photo
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Boom Head Section
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Asset Number
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Photo
- Boom Section Inserts
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Boom Insert
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Asset Number
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Photo
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Boom Foot Pins and Bushes
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Idler Sheaves
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Rooster Sheave and Bearing
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Asset Number
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Extension Fly / Jib Mounts
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Head Sheaves and bearings
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Boom Point Guard
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Boom Hoist Limit
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Anti Two Blocks
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a) Boom Head
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b) Rooster Sheave
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c) Extension Fly
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Suspension Rods
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Cable Rollers and Guards
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Backstops
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Gantry
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BMI
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Anemometer
Hook Blocks/ Hooks with Crane
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Description
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Photos of hook
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a) Manufacturers I.D.
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b) Safety Latches
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c) Sheaves and Bearings
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d) Swivel
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e) Branded SWL
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f) Branded with weight (Tare)
Electrical System
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Battery Box
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Battery Cables
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Battery Isolator
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Starter
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Clearance Lights
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Flood Lights
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Back up Alarm / Light
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Switches and Relays
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Circuit Breakers
Main Winch
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Drums and Wire Rope
Auxillary Winch
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Drums and Auxiliary Wire Rope
Luffing Winch
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Drums and Luffing Wire Rope
Functional Tests
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To be carried out if practical in Workshop Environment only
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Performance Test - 100% lift
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Line Pull Test - Main
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Line Pull Test - Auxiliary
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Winch Brake Test - Main
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Winch Brake Test - Auxiliary
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Overload Warning Lights
Measurements
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Hook Gaps
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Y - Y standard (mm)
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Y - Y1 measurement (mm)
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Y -Y2 measurement (mm)
Winch Ropes
Inspection point 1
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Rope Diameter
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Broken Strands
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Abrasion
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Corrosion
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Slew Tilt Play
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Slew Gear Backlash
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Track Wear
Hose Inspection
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Please use Camera to complete a detailed Hose Inspection. Plaese take photos of any possible wear points and deteriation
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Track Hoses
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Carbody hoses
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Winch Hoses
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Hydraulic Hoses
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Cooling Hoses
Crack Inspection
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When the Crane is being Tested as described above, ALL high Load or Stress Points (including articulation joints) are to be closely visually inspected for any cracks or distortion
