Key Rig Inspection

Key Energy Logo & Signs

Distance from overhead power lines

Location entrance & hazard signs displayed

Rig driver has Class B license.

Fall lane of derrick clear

Auxiliary equipment exhaust distance.

Spark arrestor-exhaust system.

Registration & insurance card

Transportation permits in cab.

Housekeeping

Driver daily log & post trip current.

Designated muster area labeled

External guy lines strung out properly

External guy lines tightened to specifications

Guy lines condition

Turnbuckle minimum 1 1/4"

Guy lines flagged

External guy line safety anchors tested within 2 years.

Tubing board guy lines strung & crossed for racking & tubing

Internal guy lines adjusted to specifications

Outriggers in place and pinned

Proper number and spacing of cable clips

Crown to ground guy wires

Appropriate number of guy wires

Rig mat condition

Adequate footing

Jack stands condition

Jack pad

Mast/Derrick

Manufacturer's specifications operation plate

Derrick ladder

Tubing board

Rod basket/board

Lower derrick locking pins in place w/ safety pins

Scoping ram stabilizers

Crown-sheave guards

Rod, tubing fingers safety chains

Upper derrick locking pins in place w/ safety pins

Upper latch mechanism flag

Standpipe secured.

Circulating hose secured to gooseneck with safety hobbles

Lighting system functional, rated & adequate.

Crown painted a contrasting color

Bottom ladder rung w/i 18" of floor or ground

Top section breaking/landing point flagged

Derricks over 102' anti-crownout device installed & operational

KeyView CO/FO & hook load protection set.

All pivot pins in derrick trapped

Guards are in place

Drill line (less than 1 year in service)

Sand line

Winch-line, guard, & tagged Grade 80 lift chain

Deadline anchor & retainer uses proper pins and/or bolts

Tubing/sand line brake system

Tubing/sand line brake latch.

Sufficient wraps on drum to allow blocks to be in lowest position when taking on a load.

Sand line clutch guarded.

Brake linkage to drawworks

Drum brakes adjusted to specifications

Road/hoist shift lever secured.

Housekeeping

Guardrails/handrails in place with safety pins.

Head, tail & signal lights

Wheel chocks

Fluid systems free of leaks

Cab free of loose or flammable materials

Glass & mirrors

Windshield wipers & blades

Emergency brake set

Emergency reflector kit in rig cab

Battery covers in place

Hydraulic leveling jacks secured by mechanical lock nuts.

Seat belt

6th gear locked out

All controls labeled

All gauges functioning properly

Road to drawworks shift lever secured

Brakes, tires & wheels

Diesel and other storage tanks are labeled

Kill switches functional

Emergency air intake shut down functional

Drive line recently greased

Low air warning device functional

Work floor condition

Steps/handrails/guardrails/toe boards in place & secured

V-door opening guard rails in place or protected with chains

Floor chains secured properly with support/suspension pins with keepers/clevis or clutch hooks

Work floors stored in the vertical or up position, are secured on both sides.

Work floor sliding section has stops to prevent sliding closed when floor is stored in the vertical position.

Work floor suspension safety hooks use 80 grade chain

BOPs installed, tested as necessary, and operating properly

BOP sling

BOP installed with all bolts/nuts

Safety valve with (wrench) handle on floor

Accumulator valves in correct position

Accumulator engine/controls minimum 50' from well head

Crew has performed Well Control drill scenario

Manual BOP closing handles properly installed

Blow down lines are staked and hobbled

BOP closed sign is available and being used.

BOP drills performed & documented on site

Tubing/Rod tongs condition.

Stiff arm, tong safety sling and/or snub lines are properly installed

Tong safety gate (door) in place

Tong manufacturer back ups condition.

Tong hanger safety cable and tongs are hung with a clutch hook

Hand tools condition

Slings condition

Traveling block assembly is guarded

Rod/tubing elevators condition

Air slips in good condition & not chained to the working floor.

Air slips positioned above work floor

Slip bolt in place

Rod hook condition

Rod transfers & other tools not left in derrick

Rod transfer condition w/ safety latch

Block assembly condition

Link latch retainer bolts (4) secured with castle nuts & pins

Rod torque wheel

Lay down dolly

Positioning lanyards are provided at rod basket and tubing board

Full-body harness

Lanyard with soft stop

SRL condition

SRL inspected by manufacturer rep w/i two years

SRL/climbing device stored retracted

Climbing assist

Emergency derrick escape equipment

Fire extinguishers minimum 60 lbs total with current inspection

Static line installed from carrier to well head

Stored energy locked out with lock and tag

Pumping unit weights secured or located on bottom

MSDS/EAP/SPCC book on site

First aid and blood borne pathogen kits are stocked/available

Emergency derrick rescue equipment immediately available

JSA is current, complete & reviewed

Rig recently inspected by Rig Supervisor & safety rep

Crew's training is current in First Aid/CPR, HazCom, H2s, Confined Space Awareness

Static line installed

Emergency kill switches working & painted red

Look up & Live flags in place

OSHA/EPA inspection notice available

Rig Safety Man/Blue book complete & current

Lifting equipment annual inspection is current

Schedule D mast inspection current within 2 years

Two 30-minute air packs checked and dated monthly

Rig H2s monitor(s) functional, calibrated monthly w/ dated tag and sensor located downwind

Personal H2s monitor(s) calibrated monthly w/ dated tag

Crew has performed H2s drill scenario

H2s training cards current for all personnel

Trailer hitch

Trailer is equipped with brakes

Trailer tires have at least 2/32 inch tread and chocked

LPG tanks are secured & labeled

UL approved regulator is attached to LPG tank

LPG hose from regulator to heater is LPG rated

Heater has a UL approved thermo-coupling

Trailer housekeeping

Trailer registration

Trash can available

Minimum 5 lb fire extinguisher securely mounted with a current inspection

Registration, inspection sticker and insurance card

Vehicle numbers and company logo signs are visible

Seat belt condition

Truck overall appearance

Auxiliary fuel tanks have correct labels

Windshield, wipers, mirrors, and heater

All lights are working properly

Minimum 10 lb fire extinguisher securely mounted with a current inspection

Steering tires have a minimum 4/32 tread and other tires a minimum 2/32 tread

Hazardous materials weighbill in truck if transporting diesel over 119 gallons or other hazmat

Tie down system

Pre-trip/Post-trip completed

Auxiliary Equipment Standards

Maximum pressure rating posted

Fittings rated for maximum unit test pressure

Hoses in good condition & rated for maximum unit pressure

Appropriate OEM shear pin used and set for the appropriate safe work pressure

Pop-off discharge line anchored

Guards in place

Ladders, hand rails & walk ways installed

Controls labeled & working

Air-intake kill switches labeled, painted contrasting color & working

Fire extinguisher inspection tags current, extinguishers in good condition & one available for each power unit

Battery covers in place

Static line installed & attached to an approved earth ground

Spark arrestor & exhaust system

Auxiliary equipment exhaust positioned a minimum of 50 feet from gas sources

Power swivel host reel spokes covered

5/8" minimum deadline available & used with 2.0 or larger power swivel

Moving parts guarded including pulleys, shafts, belts and plungers

Hose hobbles in place & properly connected

Hard line staked down or hobbled at each connection & pressure hoses hobbled

Date pop-off valve last tested & documented

Tank valves free of leaks & in good working condition

Transport cam-lock caps available & in use.

Drip pans & absorbent materials available & in use

Tire chocks present & installed

Unit clean & orderly

Tires, wheels & wheel lugs

Current registration located on unit

Key signs & warning signs in place

Gauges in good working order

Filter pot hatches operating, free of leaks & properly secured

Trailer safety slings in place

Tank mounting brackets in good condition

Equipment has adequate footing/foundation

Hammer unions properly rated

Lubricating system working

Fluid end free of missing nuts, bolts & leaking fluids

Proper eye, face, respiratory, hand and body protection and eye skin wash available, clean & serviceable for mixing hoppers

For caustic soda, approved mixing barrel with baffles & overflow installed.

Hearing protection posted