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Communication

  • Does the employee know the quality policy?

  • Are employees aware of quality requirements?

  • Are employees aware of any recent Formal Customer Complaints (FCC's) / Quality issues?

Workplace Organization & Environment

  • Is in-process & and outgoing material properly identified?

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  • Is traceability in place?

  • Is nonconforming or suspect product identified and placed in designated area? Do you know where this is located?

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  • Is all scrap identified properly or in the proper container?

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  • Are proper containers used in production, including outgoing material?

  • Are all containers properly marked for use in production?

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  • Is containment information documented when the product is nonconforming?

  • Are all chemical bottles labeled correctly?

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Set Up

  • Are set up instructions available?

  • Are set up instructions followed?

  • Are change over instructions available?

  • Are change over instructions followed?

Operator Standardized Work

  • Are operators following standardized work orders or control plans?

Control Plans / Work Instructions

  • Are control plan / work instruction checks made at proper frequency, with the correct sample size and on the correct form?

  • Are product / process checks within specification? If not are reaction plans being followed?

First Time Quality

  • Are operators aware of when a run has to go through 1st pc inspection?

  • Is reaction plan available and being followed?

Measurement Systems

  • Are error proofing devices, gauges, and fixtures verified if available?

  • Are all gauges (required by the control plan / work instructions) available at the work station? Are all gauges numbered, calibrated?

  • What is / are the gauge number(s)?

  • Is the calibration up to date and what is the date of certification?

5S / Health & Safety

  • Are 5S activities complete to schedule?

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  • Are designated work areas neat and tidy?

  • Is the floor free from obstruction, waste and spillages?

  • Are all parts stored correctly and safely?

  • Mandatory PPE in use? (Safety boots, ear defenders etc.)

Comments

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