Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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Select date
Communication
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Does the employee know the quality policy?
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Are employees aware of quality requirements?
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Are employees aware of any recent Formal Customer Complaints (FCC's) / Quality issues?
Workplace Organization & Environment
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Is in-process & and outgoing material properly identified?
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Add media
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Is traceability in place?
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Is nonconforming or suspect product identified and placed in designated area? Do you know where this is located?
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Add media
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Is all scrap identified properly or in the proper container?
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Add media
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Are proper containers used in production, including outgoing material?
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Are all containers properly marked for use in production?
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Add media
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Is containment information documented when the product is nonconforming?
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Are all chemical bottles labeled correctly?
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Add media
Set Up
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Are set up instructions available?
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Are set up instructions followed?
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Are change over instructions available?
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Are change over instructions followed?
Operator Standardized Work
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Are operators following standardized work orders or control plans?
Control Plans / Work Instructions
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Are control plan / work instruction checks made at proper frequency, with the correct sample size and on the correct form?
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Are product / process checks within specification? If not are reaction plans being followed?
First Time Quality
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Are operators aware of when a run has to go through 1st pc inspection?
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Is reaction plan available and being followed?
Measurement Systems
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Are error proofing devices, gauges, and fixtures verified if available?
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Are all gauges (required by the control plan / work instructions) available at the work station? Are all gauges numbered, calibrated?
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What is / are the gauge number(s)?
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Is the calibration up to date and what is the date of certification?
5S / Health & Safety
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Are 5S activities complete to schedule?
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Add media
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Are designated work areas neat and tidy?
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Is the floor free from obstruction, waste and spillages?
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Are all parts stored correctly and safely?
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Mandatory PPE in use? (Safety boots, ear defenders etc.)