LEG (OSHA) OIL & GAS RIG INSPECTION CHECKLIST FOR DRILLING

Information

Prepared by

OPERATING COMPANY
COMPANY MAN
RIG #
OSHA INSPECTION #
DATE/TIME OF INSPECTION
Drilling/Servicing Company Name:
Address
Phone #: Fax #:
Safety Manager
LOCATION/TOWN/COUNTRY/ZIP CODE
WELL NAME AND #
CLOSING CONFRENCE DATE/TIME
INSPECTED BY:
TOOL PUSHER:
DRILLER:
NUMBER OF EMPLOOYEES SITE:
TOTAL:
Ton Miles Logged:
BOP Test:
Operations:
- Drilling
- Servicing
Depth of Well:
Days on Location:
Type of servicing operation conducted: New Drill ect.
START DATE:
COMPLETION DATE:
Other employers on site:
CHECKLIST REVISION & ISSUE DATE:
Purpose:

This checklist is a product of the Occupational Safety & Health Administration, Baton Rouge Area Office, in conjunction with the OSHA Region 6 Regional Emphasis Program (REP or LEP) for the Oil & Gas Industry.
The checklist combines the applicable requirements of 29 CFR 1910, American National Standards Institute (ANSI)
Standards, American Petroleum Institute Recommended Practice 54 (API RP54), other more specific American Petroleum Institute Recommended Practices, and the current and previous checklists for drilling and well servicing rigs generated by the International Association of Drilling Contractors (IADC) and the Association of Energy Service Companies (AESC).
This checklist is not all inclusive, but is intended to provide a clear and consistent inspection approach for inspecting drilling and servicing rigs during REP/LEP inspections conducted by OSHA, but may also be used for Complaint & Fatality Investigations. It is also intended for guidance and use by the numerous employers during their day-to-day inspections of their rigs, and for the post-LEP inspection dissemination of information to other rigs, branches, divisions, etc of the employer’s organization. The overall goal of the checklist is to assure that all employees working at Oil & Gas sites are provided a safe and healthy work environment in an extremely dangerous industry.
This checklist shall be updated, as required, to keep up with advances in technology, changes in the industry and general updates to the contents of the checklist. Therefore, OSHA requests that all interested parties submit suggestions and recommendations to improve this checklist at any time to the Baton Rouge Area Office of OSHA, 9100 Bluebonnet Centre, Suite 201, Baton Rouge LA
70809.
References:

29 CFR 1910, Code of Federal Regulations, Safety & Health Regulations for General Industry
29 CFR 1926, Subpart P, Code of Federal Regulations, Safety & Health Regulations for Construction, Excavations and Trenching
API Spec 4F, Specification for Drilling & Well Servicing Structures, 2nd Edition - 2001
API RP 4G, Recommended Practice for Maintenance & Use of Drilling and Well Servicing Structures, 3rd Edition - 2004
API RP 9B, Recommended Practice on Application, Care and Use of Wire Rope for Oilfield Service, 11th Edition - 2002
API RP 49, Recommended Practice for Drilling and Well Servicing Operations Involving Hydrogen Sulfide, 2nd Edition - 2001
API RP 53, Recommended Practice for Blowout Prevention Equipment Systems for Drilling Wells, 3rd Edition - 1997
API RP 54, Recommended Practice for Safety & Health for Oil & Gas Well Drilling and Servicing Operations, 3rd Edition – 1999.
API RP 67, Recommended Practices for Oilfield Explosives Safety. 1st Edition – 1994.
API RP 68, Recommended Practice for Oil & Gas Well Servicing and Workover Operations Involving Hydrogen Sulfide, 1st Edition -
1998
API RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities, 2nd Edition –
1997
API RP 2003, Protection against Ignitions Arising out of Static, Lightning, and Stray Currents, 6th Edition – 1998.
ANSI B30.*, American National Standards Institute, Various crane (*type) standards
ANSI B56.1, American National Standards Institute, Safety Standard for Low Lift and High Lift Trucks, 1993 edition ANSI B56.6, American National Standards Institute, Safety Standard for Rough Terrain Forklift Trucks, 2002 Edition ANSI Z358.1, American National Standards Institute, Emergency Eyewash & Shower Equipment, 2004 Edition.
Legend:

“Yes” – Satisfactory Condition Response “No” – Unsatisfactory Condition Response N/A – Not applicable
Standard – Applicable OSHA, API, ANSI or other government or industry recognized standard.
(H2S OR SO2 ENVIRONMENT) – Applicable to environments containing Hydrogen Sulfide (H2S) and/or Sulfur Dioxide (SO2) ONLY.
Disclaimers:

This information has been developed by OSHA and is intended to assist employers, workers, and others as they strive to improve workplace safety & health. While we attempt to thoroughly address specific topics and/or hazards, it is not possible to include discussion of everything necessary to ensure a healthy and safe working environment. Thus, this information must be understood as a tool for addressing workplace hazards, rather than an exhaustive statement of an employer’s legal obligations, which are defined by statute, regulations and standards. Likewise, to the extent that this information references practices or procedures that may enhance health or safety, it cannot, and does not create additional legal obligations. Finally, over time, OSHA may modify rules and interpretations in light of new technology, information or circumstances; to keep apprised of such developments, or to review information on a wide range of occupational safety and health topics, you can visit OSHA’s website at www.osha.gov.

Inspection results documented by this completed check list are valid only for this inspection and are not valid indicators of past or future inspection history of the employer.

1. DRILL SITE/LOCATION

1. Authorized Personnel Sign Posted at entrance to site 1910.145(c)(2)(i) RP54 7.1.2-3
1 A. Visible rig identification sign erected at entrance to site road and at all directional changes on site road (for 911 services) 1910.151(a)
2. Hard Hat/Safety Glasses/Steel Toe Shoe Signs Posted at entrance to site and other prominent locations on site. 1910.145(c)(3)
3. No Smoking Area’s Designated & Posted RP54 7.1.2-3 1910.145(c)(2)(i)
4. No Parking within 100 ft of the rig. RP54 6.1.15 RP49 8.1 RP68 8.1
(H2S OR SO2 ENVIRONMENT) 5. H2S/SO2 warning signs erected, if applicable, at entrance to site and at other prominent locations on site. 1910.145(c)(2)(i) 1910.1000(e) 1910.1200(f)(5-6) RP54 7.1.2-3 RP49 5.1 RP68 6.9
(H2S OR SO2 ENVIRONMENT) 5 A. Terrain evaluated for H2S/SO2. 1910.1000(e) RP49 6.2-3 RP68 6.2-3
(H2S OR SO2 ENVIRONMENT) 6. H2S/SO2 monitoring devices in use, if applicable 1910.1000(e) RP49 6.2-3 RP68 6.2-3
(H2S OR SO2 ENVIRONMENT) 6 A. H2S monitoring equipment properly maintained & calibrated. RP49 6.5 RP68 6.4
(H2S OR SO2 ENVIRONMENT) 7. Positive pressure/pressure demand breathing apparatus with full face piece used while working in areas where atmospheric concentrations exceed 10 ppm (H2S) or 2 ppm (SO2). RP49 6.6.1 RP68 6.5
(H2S OR SO2 ENVIRONMENT) 7 A. Emergency escape air packs and life lines are readily and quickly available, if applicable. 1910.134(d)(2)(i) RP49 6.6.2 RP68 6.5.1, 6.7
(H2S OR SO2 ENVIRONMENT) 8. Emergency escape air packs properly maintained and fully charged. RP49 6.6.2 RP 68 6.5.1, 6.7
(H2S OR SO2 ENVIRONMENT) 8 A. Emergency escape air packs stored in a convenient, clean and sanitary location RP49 6.6.2 RP68 6.5.1, 6.7
(H2S OR SO2 ENVIRONMENT) 8 B. Standby rescue person with suitable rescue equip. & appropriate breathing apparatus provided. RP68 6.6, 6.7
9. Escape wire flagged with visible material. RP4G 14.5.f
10. Outhouse/restroom facility provided or in close proximity to the site. (LT 10 min travel time or 2 miles, whichever is less) (Facility in close proximity only applies if the site is active for less than 1 day) 1910.141(c)(1)(i)
11. Outhouse clean and sanitary, if provided.
12. Hard hats & Safety glasses available for visitors. 1910.132(a)
13. Toolpusher’s trailer grounded. RP54 6.1.16
14. Toolpusher’s trailer securely positioned RP54 6.1.16
15. Housekeeping 1910.22(a)(1) RP54 6.5.1
16. Distance from overhead powerlines GT 10 ft. RP54 10.1.1
17. Toolpusher at rig location.
18. Muster area designated. 1910.38(c)(4)
18 A. Muster area posted. 1910.145(c)(3)
19. Visitor tracking system. 1910.38(c)(4)
19 A. Sign posted directing visitors to report to the tool pusher upon entry. 1910.145(c)(3)
20. Warning sign clean and visible?
21. All vessels labeled as to their contents. 1910.1200(f)(4-5)
22. Supply storage house clean. 1910.22(a)(1) RP54 6.5.1
(H2S OR SO2 ENVIRONMENT) 23. Wind Sock available. RP49 8.2.3 RP68 6.8, 8.2.4
24. Evacuation/All-clear alarms. 1910.38(d)
25. Hazardous locations identified. 1910.1200(f)(5-6)
COMMENTS:
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2. TRAINING, PPE & GENERAL SAFETY

1. First Aid Training provided. 1910.151(b) RP54 4.3.1
1 A. Certification Card(s) available. RP54 4.3.1
(H2S OR SO2 ENVIRONMENT) 2. H2S Training provided, if applicable
(H2S OR SO2 ENVIRONMENT) 2 A. Certification Card(s) available RP49 5.6 RP68 5.7
(H2S OR SO2 ENVIRONMENT) 2 B.H2S training documentation of rig personnel available. RP49 5.6 RP68 5.7
(H2S OR SO2 ENVIRONMENT) 2 C. Onsite H2S safety review conducted. RP68 5.6
(H2S OR SO2 ENVIRONMENT) 2 D. H2S training drills conducted on a regular basis RP49 7.9, 10.7 RP68 7.10, 11.5
3. Pre-tour safety meetings conducted. RP54 6.1.7
(H2S OR SO2 ENVIRONMENT) 4. Special safety meetings conducted when H2S/SO2 present. RP49 11.10.1b RP68 10.2.2.7b
5. Safety meetings properly documented. RP54 6.1.7
6. Accidents, if any, are discussed during safety meetings. RP54 6.1.7
7. OSHA poster posted. 1903.2(a)(1)
8. Pre-Job safety meeting held. RP54 6.1.7
9. Safety equipment available. 1910.132(a)
10. Proper clothing worn by crew (No loose clothing). RP54 5.2.5 RP54 5.2.6 1910.132(a)
11. Hard hats used by crew. RP54 5.2.1 1910.135(a)(1-2)
12. Safety glasses used by crew. RP54 5.2.2 1910.133(a)(1-5)
13. Hard toed shoes used by crew. RP54 5.2.3 1910.136(a)
14. Jewelry not worn by crew RP54 5.2.7
15. Fall protection used, when required RP54 5.5.1
16. No Smoking rules observed. RP54 7.1.3
17. OSHA Log available on location. (AMOUNT OF) accidents during current year (OFFICE) 1904.29(a-b) 1904.40(a-b)
17 A. Injuries reported and documented immediately. RP54 4.1.1-2
18. First Aid Kit/Bloodborne Pathogen Kit available on site. 1910.151(b) RP54 4.3.2
19. Adequate 2-way radio communication on site. RP54 12.3.1-3
20. Emergency phone numbers posted. RP54 4.2.1 RP49 7.6 RP68 7.7
20 A. Provisions made for prompt medical attention for serious injuries. 1910.151(a) RP54 4.2.2
21. HAZCOM program. 1910.1200(e)(1-5)
22. SDS’s available and accessible at all times. RP54 6.1.12 1910.1200(g)(1)
23. (BBS) STOP program, or equivalent, in use
24. Adequate communication w/other contractors on site
25. Emergency response plan 1910.38(b) 1910.120(q)(1-2) RP49 7.3-8 RP68 7.3-9
26. BOP training provided RP54 6.4.4
27. Written safety program. RP54 6.1.7
27 A. Respiratory Protection Program 1910.134 (all sections)
28. Hearing protection required. RP54 5.3.1-2 1910.95(a)
29. Job Safety Analysis (JSA) conducted for each task
30. SHORT SERVICE EMPLOYEE PROGRAM
TYPE:
32. Long Hair contained. RP54 5.2.8
31. All incidents resulting in injuries to employees investigated and documented to prevent recurrence RP54 4.1.3
33. Smoking or open flames not permitted within 20 ft of compressed gases are used or stored RP54 8.3.2
34. Flammable liquids not stored within 50 ft of wellbore RP54 8.4.3
35. Critical Equipment periodically inspected & tested RP54 9.16.1-3
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3A. MUD PUMP AREA

1. Drive belts and shafts guarded RP54 6.8.2-3 1910.219(e)(1-6) 1910.219(c)(2)(i)
2. Pony rods guarded RP54 6.8.2-3 1910.212(a)
3. Rotating parts guarded 1910.212(a) 1910.219(i)(2)
4. Head and valve covers fully bolted
5. Shear pin relief valve present and covered 1910.169(b)(3)(i-iv) RP54 9.13.11
6. Ends of relief lines, high pressure lines, etc secured RP54 9.13.3
7. Ends of mud vibrator hose snubbed
8. Pressure relief valves 1910.169(b)(3)(i-iv) RP54 9.13.2
9. General housekeeping of the area RP54 6.5.1 1910.22(a)(1)
10. Adequate lighting provided RP54 9.14.7
11. Approved lighting for the location available 1910.307(b)(1) RP500 5.3 RP500 10.1-16
12. High pressure fitting used in high pressure system 1910.169(b)(3)(i-iv) RP54 9.13.4
13. Discharge lines from relief valves are anchored RP 54 9.13.2
14. Pumps, piping, hoses, valves and other fittings are maintained in good operating condition RP54 9.13.4
15. Pumps, piping, hoses, valves and other fittings not operated at pressures greater than working pressures RP54 9.13.4
COMMENTS:
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3B. MUD MIXING AREA

1. Bagged material properly stacked. 1910.176(b)
2. Assessment for respirator use conducted, documented and available. RP54 5.4.1 1910.134(d)(1-3)
2 A. Adequate personal protective equipment available: select all that apply. RP54 5.2.4 RP54 6.13.2 1910.132(a) 1910.133(a) 1910.134(a)(2) 1910.138(a)(1)
- Rubber Gloves
- Apron
- Face Shield
- Goggles
- Repirator
- 1/2 Mask
- Full Face
Yes - No - N/A
other
2 B. Employees using all required PPE 1910.132(a) 1910.133(a) 1910.138(a)(1)
3. Personal protective equipment properly stored RP54 6.13.2 1910.132(a) 1910.134(h)(2)(i)
3 A. “PPE Required” warning signs erected (Grouped or individual signs)1910.145(c)(2)(i) 1910.145(c)(3)
3 B. Chemical hazard warning signs erected 1910.145(c)(2)(i)
4. Personal protective equipment properly maintained and in a clean & sanitary condition. RP54 6.13.2 1910.132(a) 1910.134(h)(1)
5-1. Eye wash station available in close proximity (10 seconds walking distance from hazard)1910.151(c) Z358.1 5.4.2 RP54 4.4.1
5-2. Emergency Shower* available in close proximity (10 Seconds walking distance from hazard). (* especially when caustic is used, but not limited to)1910.151(c) Z358.1 5.4.2 RP54 4.4.1
5 A-2. Eye wash provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes Z358.1 5.1.6
5 A-2. Emergency Shower provides a minimum continuous flow of 20 Gallons of water per minute for 15 minutes. Z358.1 4.1.4
5 B. Eye wash/emergency shower location identified with visible sign Z358.1 5.4.3 1910.145(c)(2)(i)
5 C. Eye wash/emergency shower access free from obstructions Z358.1 5.4.2
6. Eye wash station/emergency shower in working order 1910.151(c)
7. Eye wash station/emergency shower in a clean & sanitary Condition 1910.141(a)(3)(i)
8. Eye wash station/emergency shower providing clean water Supply 1910.141(b)(1)(i)
9. Adequate ventilation in the area
10. Elevated loading door opening protected 1910.23(c)(1)
11. Approved lighting for the location available 1910.307(b)(1) RP500 5.3 RP500 10.1-16
12. Adequate lighting provided RP54 9.14.7
13. General housekeeping RP54 6.5.1 1910.22(a)(1)
COMMENTS:
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3C. MUD TANKS & PITS

1. Adequate stairs with handrails 1910.24(h) 1910.23(d)(1)
2. Adequate walkways and guardrails 1910.23(c)(1)
3. Guardrails installed on all raised platforms, walkways, etc above 48” 1910.23(c)(1) 1910.23(d)(1)
4. Walkways free from obstruction and/or damage 1910.23(c)(1)
5. Guardrails provided on crossovers 1910.23(c)(1)
6. “PPE Required” warning signs erected (grouped or individual signs) 1910.145(c)(2)(i) 1910.145(c)(3)
6 A. Chemical hazard warning signs erected 1910.145(c)(2)(i)
7. Shale shaker properly guarded 1910.23(c)(3)
8. Explosion proof equipment, fixtures and wiring used in the Vicinity of the shale shaker. Class 1 Div 1/2 Location 1910.307(b)(1-3) & subsections 1910.307(c) RP500 5.3 RP500 10.1-16 RP 54 9.14.8
9. Agitator shafts & couplings properly guarded 1910.219(c)(2)(i)
10. Mud guns properly secured RP54 9.11.2
11. Jetting hoses properly secured RP54 9.11.2
12. Desander Unit in good condition
12 A. Explosion proof equipment, fixtures and wiring used in the Vicinity of the Desander. Class 1 Div 2 Location 1910.307(b)(1-3) & subsections 1910.307(c) RP500 5.3 RP500 10.1-16
13. Desilter Unit in good condition
13 A. Explosion proof equipment, fixtures and wiring used in the vicinity of the Desilter Class 1 Div 2 Location 1910.307(b)(1-3) & subsections 1910.307(c) RP500 5.3 RP500 10.1-16
14. Degasser Unit in good condition
14 A. Drive belts and shafts guarded 1910.219(e)(1-6 1910.219(c)(2)(i)
15. Approved lighting for the location installed 1910.307(b)(1)
16. Adequate lighting provided. RP54 9.14.7
17. Assessment for respirator use conducted, documented and Available. RP54 5.4.1 1910.134(d)(1-3)
17 A. Adequate personal protective equipment available: RP54 5.2.4 RP54 6.13.2 1910.132(a) 1910.133(a) 1910.134(a)(2) 1910.138(a)(1)
- Rubber Gloves
- Apron
- Face Shield
- Goggles
- Repirator
- 1/2 Mask
- Full Face
Yes - No - N/A
OTHER:
17 B. Employees using all required PPE 1910.132(a) 1910.133(a) 1910.138(a)(1)
18. Personal protective equipment properly stored RP54 6.13.2 1910.132(a) 1910.134(h)(2)(i)
19. Personal protective equipment properly maintained and in a Clean & sanitary condition. RP54 6.13.2 1910.132(a) 1910.134(h)(1)
20. Stairways and ladders secured RP54 9.3.8
21-1. Eye wash station in close proximity (10 seconds walking distance from hazard) 1910.151(c) Z358.1 5.4.2 RP54 4.4.1
21-2. Emergency Shower* available in close proximity (10 Seconds walking distance from hazard). (* especially when caustic is used, but not limited to) 1910.151(c) Z358.1 5.4.2 RP54 4.4.1
21 A-1. Eye wash provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes Z358.1 5.1.6 RP54 4.4.1
21 A-2. Emergency Shower provides a minimum continuous flow of 20 gallons of water per minute for 15 minutes. Z358.1 4.1.4 RP54 4.4.1
21 B. Eye wash/emergency shower location identified with visible sign Z358.1 5.4.3 1910.145(c)(2)(i)
21 C. Eye wash/emergency shower access free from obstructions Z358.1 5.4.2 RP54 4.4.1
22. Eye wash station/emergency shower in working order 1910.151(c)
23. Eye wash station/emergency shower in a clean & sanitary condition 1910.141(a)(3)(i)
24. Eye wash station/emergency shower providing a clean water supply 1910.141(b)(1)(i)
25. General Housekeeping 1910.22(a)(1) RP54 6.5.1
26. All unused floor holes covered 1910.23(a)(8) 1910.23(a)(9)
27. Electric wiring in good condition 1910.303(b)(1-2) 1910.303(c)
28. Data plates on equipment legible

4. MATERIAL HANDELING AND EQUIPMENT

1. Material Handling Equipment (fork lift) operators trained and Certified. 1910.178(l)(1-8) B56.6 5.16 B56.6 5.17.1-4
1 A. Training & Certification documents available on site 1910.178(l)(6)
2. Correct type of Fork Lift, etc in use for the location B56.1 5.2.19 B56.6 5.6.2 B56.6 6.2.16
3. Fork lift stability during movement or lifting B56.6 5.3.3
4. Fork Lift inspected prior to use per shift and daily 1910.178(p)(7) B56.6 6.5.1-2
5. Backup alarm operational B56.1 4.15.1 B56.6 5.13.1-2
6. Fork Lift equipped with seat belts B56.1 5.3.19
7. Seat belts in use by operators B56.1 5.3.19
COMMENTS:
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5. GENERATOR AREA & ELECTRICAL SYSTEMS

1. Generators properly located 100ft + from wellhead RP54 9.14.2
2. Moving parts guarded 1910.212(a)(1)
3. Generators properly grounded RP54 9.14.11
4. Cover panels on electrical control boxes installed and closed. 1910.305(b)(2) 1910.335(a)(2)(ii)
- Yes
- No
- N/A
Yes - No - N/A
OTHER:
5. All electrical controls marked as to their function and legible. 1910.303(f)
6. “HIGH VOLTAGE” warning signs erected 1910.145(c)(2)(i) 1910.305(b)(2)(ii)
7. Insulating mats available at electrical panels 1910.335(a)(2)(ii)
8. All electrical tools grounded 1910.304(f)(5)(v)
9. Condition of electrical wiring 1910.303(b)(1-2)
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
OTHER:
10. Electrical wires properly strung 1910.305(a)(2)(iii) RP54 10.2.3
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
10 A. Electrical wiring properly secured RP54 9.13.3
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
OTHER:
10 B. Overload protection installed on all generators RP54 9.14.3
11. Unused electrical outlets covered 1910.305(b)(1-3)
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
OTHER:
12. Air compressors properly guarded 1910.212(a)(1)
13. Air storage tanks equipped with relief valve 1910.169(b)(3)(i-iv)
14. Lockout/Tag out devices available RP54 6.9.1 RP54 9.14.9
15. “Hearing Protection Required” warning signs erected. 1910.145(c)(2)(i)
16. Hearing protection available 1910.95(a)
17. Adequate lighting installed RP54 9.14.7 RP54 9.14.4 1910.303(h)(3)(ii) 1910.303(g)(1)(v)
18. Approved lighting for the location provided. (Class 1 Div 2 Location under worst case condition) 1910.307(b)(1) RP54 9.14.10 RP500 5.3
19. General Housekeeping RP54 6.5.1
20. (V.F.D) House, if available, in good condition
21. Equipment properly classified for the location 1910.307(b)(1-2) RP54 9.14.6 RP54 10.2.1 RP500 5.3 RP500 6.1-2
22. Electrical wiring/fixtures/etc approved for the location (Cl 1 Div 1 or 2 location) (Based on worst condition scenario) RP54 10.2.1 1910.307(b)(1-2) RP500 5.3 RP500 6.1-2
23. Wires not running along the ground RP54 10.2.3 1910.305(a)(1)(iii)(G)
24. Wires not spliced RP54 10.2.4 1910.305(g)(2)(ii)
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
Other:
25. All light fixtures properly protected from damage 1910.307(b)(1-2)
26. Receptacles and plugs in good condition 1910.303(b)(1)
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
Other:
27. Water hose used for washing area kept away from generator skid
28. Generator skid door props properly pinned
29. Fire extinguishers rated for electrical fires (B-C) 1910.157(d)(1)
30. Fire extinguishers located properly 1910.157(c)(1)
31 A. Electrical extension cords properly insulated 1910.303(b)(1)(iii) RP54 9.14.5
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
Other:
31 B. Plugs of electrical extension cords in good condition 1910.303(b)(1) RP54 9.14.5
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
Other:
32. Electrical cords, fixed or extension, not run through doorways 1910.305(a)(2)(iii)(G) 1910.305(g)(1)(iii)(C)
Other:
33. Electric cord and cable strain relief 1910.305(g)(2) (iii)
- Mud
- Gen/SCR house
- Stor Tanks
- Sub Struct.
- Drill Floor
- Derrick
Safe - At Risk - N/A
Other:
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6. FIRE PROTECTION

1. B/C class fire extinguishers available RP54 7.2.4 RP54 7.2.5
2. Adequate number of fire extinguishers available 1910.157(d)(2-6) RP54 7.2.4 RP54 7.2.5
3 A. Fire extinguishers properly charged 1910.157(c)(4)
3 B. Fire extinguishers with equipped with gauges 1910.157(c)(4)
4. Fire extinguishers properly located and in/at their assigned Locations. 1910.157(c)(1) 1910.157(c)(4) RP54 6.5.5 RP54 7.2.2 RP54 12.1.3
4 A. Employees properly trained to operate fire extinguishers 1910.157(g)(1) 1910.157(g)(2)
5. Ignition source contained
6. Flammables stored in UL listed safety cans 1910.106(d)(2) RP54 8.1.1
7. No Smoking rules enforced RP54 7.1.2-6
8. Flare area, if present, is clear of combustibles RP53 15.11 RP49 8.2.6 RP68 8.2.8
8 A. Flare Lines & Flare Stack location based on prevailing wind Direction. RP49 8.2.6 RP68 8.2.8
9. Fire extinguishers tagged and/or inspection data logged into database 1910.157(e)(1-5) RP54 7.2.3 RP54 7.2.7
10. Fire extinguisher location easily identified 1910.157(c)(1) RP54 6.5.5 RP54 7.2.2
11. Welding work performed safely RP54 7.2.6
12. Spark and heat arrester, or water, on all engine exhausts RP54 9.15.3
13 A. All engines located approx 100 ft from the well or gas source, if possible RP54 9.14.2 RP54 9.15.3
13 B. All engines located approx 50 ft from the well or gas source, if possible RP54 9.15.3
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7. FUEL & OTHER FLAMMABLE LIQUID STORAGE TANKS, Including FRAC TANKS, & NON-FLAMMABLE STORAGE TANKS Section

1. Fuel storage tanks properly located RP54 8.3.5 1910.106(b)
(H2S OR SO2 ENVIRONMENT) 1 A. H2S precautions enacted RP49 10.4 RP68 10.2.4
2. All storage valve connections identified as to their function 1910.106(b)
3. Discharge nozzles in good condition 1910.106(b)
4. Discharge hoses in good condition 1910.106(b)
5. Discharge valves in good condition 1910.106(b)
6. ABC Class fire extinguisher available and identified RP54 8.4.1e 1910.157(c)(1) 1910.157(d)(1)
7. Piping and fuel lines in good condition 1910.106(b)
8. Stationary ladders on storage tanks in good condition 1910.27(f)
9. Adequate lighting provided RP54 9.14.7
10. Approved lighting for the location installed 1910.307(b)(1) RP500 5.3 RP500 10.1-16
11. Fuel tanks properly labeled on all sides RP54 8.4.1d 1910.1200(f)(4-5)
12. “Flammable” warning signs erected on all sides 1910.145(c)(2)(i) 1910.1200(f)(5-6) RP54 7.1.2-6 RP54 8.4.1d
13. “No Smoking” signs erected on all sides RP54 7.1.2-6 1910.145(c)(2)(i) RP54 8.4.1d
14. “No Open Flame” signs erected on all sides RP54 7.1.2-6 1910.145(c)(2)(i) RP54 8.4.1d
15. Vapor release vents elevated & away from ignition sources 1910.106(b)(2)(iv)(c) 1910.106(b)(2)(v)(g)
16. General housekeeping RP54 6.5.1 1910.22(a)(1)
17. Grass & debris kept away from area RP54 6.5.1
18. Protective caps on all fuel cylinders RP54 8.3.3
19. Fuel & Flammable Storage tanks ESD protected: RP2003 4.5.2
- Yes
- No
- N/A
Safe - At Risk - N/A
20. Contents of NON-FLAMMABLE storage tanks identified on all sides of tank(s) 1910.145(c)(2)(i) 1910.145(c)(3)
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8. PIPE RACK AREA

1. Ends of pipe racks properly chocked 1910.176(b) RP54 9.12.3
2. Spacers used to separate layers of pipe 1910.176(b) RP54 9.12.5
3. Layers of pipe properly chocked 1910.176(b) RP54 9.12.3
4. Pipe racks are level and stable
5. Pipe rack catwalk in good condition
6. Pipe rack and catwalk at same height
7. Stairs with handrails provided 1910.24(h)
8. V-door slide in good condition
9. Pipe stops used on V-door slide in good condition
10. Pipe tubs and bridles in good condition
11. Derrick stand and ladder in good condition 1910.27
12. Dead end of drilling line anchored to pedestal RP9B 3.3.9
13. Employees not permitted on top of pipe
14. Adequate lighting provided RP54 9.14.7
15. Approved lighting installed 1910.307(b)(1) RP500 5.3 RP500 10.1-16
16. General housekeeping 1910.176(c) RP54 6.5.1
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9. BLOW-OUT PREVENTERS

1. BOP properly installed RP54
2. BOP properly tested Input date and results on cover page RP54 6.4.1 RP54 6.4.13
3. BOP functional
4. All lines, valves, check valves, flow fittings, etc have a working pressure ET/GT the rated working pressure of the rams in use RP53 10.2.1
5. BOP stack properly stabilized RP54
6. All hydraulic lines connected RP54 6.4.18
7. All unused hydraulic lines capped and secured RP54 6.4.18 RP53 10.2.1i
8. Accumulator unit properly located RP54 7.2.2
8 A. Accumulator bottles labeled with contents 1910.1200(f)(5-6)
8 B. Accumulator operational warning signs erected 1910.145(c)(2)(i)
9. Accumulator valves in appropriate position, open or closed RP54 7.2.2
9 A. Accumulator valves identified as to purpose and position RP54 7.2.2 RP53 12.5.3f
10. Gauges properly installed & located RP53 8.2i
11. Choke manifold and line secured RP54 6.4.18
11 A. Choke manifold accessible RP53 8.2c
13. Pilot light used
14. Adequate lighting provided RP54 9.14.7
15. Approved lighting for the location installed 1910.307(b)(1) RP500 5.3 RP500 10.1-16
16. Warning signs erected 1910.145(c)(2)(i) RP54 7.1.2-3
- Flammble
- H2S
- Hard Hat
- Eye Protection
- Confined Space
- Auth. Personnel
- Ear Protection
Yes - No - N/A
17. Proper drainage provided RP54 6.5.2
18. General housekeeping RP54 6.5.1 1910.22(a)(1)
19. Hydraulic controls accessible RP53 8.2j
20. Gauges in working order RP53 8.2i RP53 12.5.3g
21. Hydraulic lines protected RP53 12.5.2
22. BOP Control Lines & Valves identified RP54 6.4.11 RP53 12.5.3f
23. Preventer work boards secure 1910.28(a)(11)
24. Daily inspections of the BOP’s conducted RP54 6.4.7
25. Complete set of spare parts maintained & readily available RP53 6.4
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10. DERRICK & SUBSTRUCTURE

1. Derrick/A-Frame assembly pins in place RP54 9.2.8
2. Assembly pins secured with keepers RP54 9.2.8
3. Substructure assembly pins in place RP54 9.2.8
4. Substructure assembly pins secured with keepers RP54 9.2.8

INTERNAL LOAD GUYS

6. Drilling line installed properly on anchor and keyed
7. Rotary beams and all braces are in good condition
8. Manufacturer’s specification/operation plate attached to derrick RP54 9.2.2
9. Damage and/or corrosion to derrick (waste metal) RP54 9.16.1
10. Damage and/or corrosion to substructure (waste metal) RP54 9.16.1
11. Condition of derrick ladder RP54 9.3.1-2
12. Climb assist device available 1910.27(d)(5)
13. Climb assist device used by derrick man. 1910.27(d)(5)
14. Climb assist device in good condition 1910.27(d)(5)
15. Full body harness with lanyard available 1910.132(c) RP54 5.5.1
16. Full body harness w/ lanyard in good condition 1910.132(c) RP54 5.5.1
17. Fall protection devices in use 1910.132(c) RP54 5.5.1
17 A. “Fall Protection Required” warning signs erected 1910.145(c)(2)(i)
18. Derrick boards in good condition RP54 9.2.17
19. Guardrails installed on derrick board RP54 9.3.17 RP54 5.5.1
20. Pipe fingers in good condition RP54 9.2.17
21. Derrick board walk around platform in good condition, if available
22. Finger board in good condition RP54 9.2.17 RP54 9.3.16
23. Finger board safety cable attached
24. Crown guardrails installed RP54 9.3.17 1910.23(c)(1)
25. Rod basket
26. Manual latch dog extension/retraction device in operating condition
27. Latch dog visually inspected prior to loading derrick
28. Scoping ram stabilizers in good condition RP54 9.2.4
29. Crown sheave guards in place RP54 9.7.5
30. Cracks, metal fatigue or wear evident at hinge points RP54
31. Safety retainers in use on hinge pins RP54 9.2.8
32. Derrick locking pins in place with safety pins RP54 9.2.8
33. Derrick hydraulic system free of leaks
34. Dead line properly anchored RP54 9.6.5 RP9B 3.3.9
35. Booms and boom lines in good condition
36. Adequate lighting provided RP54 9.14.7
37. Approved lighting for the location installed 1910.307(b)(1) RP500 5.3 RP500 10.1-16
38. Derrick emergency escape line installed RP54 6.10.1
39. Geronimo on-line and ready for immediate access and use. RP54 6.10.1
40. Emergency escape line adequately anchored, per Manufacturer’s specifications, in a clear area away from the rig. RP54 6.10.1
41. Tools secured at elevated levels RP54 9.2.13
42. Mud standpipe secured
43. Mud hose snubbed at both ends
44. All air purged from hydraulic raising cylinder
45. Lower and upper substructures properly bolted together
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11. DRILL FLOOR AREA

1. Drill floor in good condition
2. Guardrails installed along open edges of drill floor RP54 9.3.17 1910.23(c)(1)
3. Controls adequate if guard not used RP54 9.8.3
4. Non skid material used around rotary RP54 9.3.11
5. All unused floor holes covered 1910.23(a)(8-9) RP54 9.1.1 RP54 9.3.20 RP54 9.3.21
6. Driller at or near controls RP54 9.4.4
6 A. Weight indicator installed RP54 9.10.1
6 B. Weight indicator visible to brake operator RP54 9.10.3
7. Drillers controls properly labeled/identified
8. Pipe slips & Dies in good condition RP54 9.9.2
9. Racking floor area in good condition
10. V-door gate or chain provided and in place 1910.23(c)(1)
11. Air hoist line in good condition RP9B 3.2.7
PICK:
- near driller
- opposite driller
12. Air hoist line guide in operating condition
PICK:
- near driller
- opposite driller
13. Air hoist line properly layer/wound on drum RP9B 3.3.3
PICK:
- near driller
- opposite driller
14. Air hoist line properly guarded 1910.212(a)(1)
PICK:
- near driller
- opposite driller
15. First aid kit available in drill floor doghouse 1910.151(b)
16. Drill floor doghouse doors installed properly 1910.36(e)(2)
17. Minimum 2 exits from drill floor doghouse 1910.36(b)(1)
18. Kelly cock wrench and safety valve accessible
19. Sliding section equipped with stops or pins RP54 9.3.13
20. Headache post in good condition RP54 9.5.8
21. Anti-two blocking device installed and operational RP54 9.2.16 RP54 9.4.8
22. Drilling line in good condition RP9B 3.3.3 RP9B 3.3.10
23. Kill switch/Kill line system functional RP53 10.1-4
24. Draw works properly guarded RP54 9.4.2 RP54 9.6.4
25. Sufficient wraps left on drum with blocks in down position RP9B 3.3.10(b)
26. Proper lay of drill line on reel RP9B 3.3.10(b)
27. Draw works Hydraulic or Hydromantic brakes
28. Draw works brake linkage
29. Work floor secured in up position with positive engagement RP54 9.3.15
30. Support/suspension pins installed with keepers RP54 9.3.13
31. Drill floor level
32. Adequate lighting provided RP54 9.14.7
33. Appropriate lighting installed 1910.307(b)(1) RP500 5.3 RP500 10.1-16
34. General housekeeping RP54 6.5.1 1910.22(a)(1)
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12. POWER AND HAND TOOLS

1. Makeup and breakout tongs in good condition
2. Tong snubbing lines in good condition RP54 9.9.6
3. Tong snubbing line clamps in good condition and installed properly
3 A. Tong vertical support line clamps in good condition and installed properly RP9B 3.7.4
4. Tong counterweights installed
5. Tong counterweights operational
6. Tong body & jaws in good condition RP54 9.9.7
7. Tong safety handle pins secured
8. Tong dies sharp RP54 9.9.7
9. Tong die keeper used RP54 9.9.7
10. Tong stiff arm available and operational RP54 9.9.4
11. Tong positioned in good condition
11 A. Tong motion controlled
12. Tong doors/safety gate RP54 9.9.7
13. Condition of tong jerk line(s) RP54 9.9.6
14. Condition of hand tools RP54 6.8.6
15. Cleanliness of hand tools
16. Hand tools stored properly
17. Bench grinder in good condition 1910.215(a)
18. Bench grinder wheels properly guarded 1910.215(b)
19. Bench grinder rest spacing – 1/8” from wheel 1910.215(b)(4)
20. Face shield available when using bench grinder 1910.212(a)(1)
21. “Iron Roughneck” used
22. IR dies sharp RP54 9.9.7
23. IR die keeper used RP54 9.9.7
24. IR body & jaws in good condition RP54 9.9.7
25. IR hydraulic system leaks RP54 9.9.9
26. PT body & jaws in good condition RP54 9.9.8
27. PT hydraulic system has no leaks RP54 9.9.9
28. Electric hand tools double insulated or grounded RP54 6.8.7 1910.304(f)(4) 1910.304(f)(5)(v)(C)(3)
28A. Electrical extension cords properly insulated RP54 9.14.5 1910.305(g)(2)(ii)
28C. Plugs of electrical extension cords in good condition RP54 9.14.5 1910.304(f)(4) 1910.305(g)(2)(iii)
29. Guards installed on/over all belts, drive chains, gears and drives RP54 6.8.2
30. Machinery not operated without guards installed RP54 6.8.3
31. “Dead man” switch installed on all Electric and Pneumatic tools RP54 6.8.8
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13. HOISTING TOOLS, HOOKS, BAILS, ELEVATORS AND OTHER RELATED EQUIPMENT

1. Traveling blocks in good condition RP54 9.7.1
2. Traveling blocks properly guarded RP54 9.7.4
3. Sheave guards in good condition
4. Bales and/or links in good condition RP54 9.7.1
5. Elevators in good condition RP54 9.7.1 RP54 9.7.8
6. Crown block assembly secured RP54 9.7.5
7. Transfer elevators in good condition RP54 9.7.1
8. Crew members not permitted to ride traveling block RP54 6.11.1
9. Circulating hose secured to gooseneck and swivel RP54 9.7.7
10. Power swivel secured RP54 9.7.7
11. Hoisting line inspected daily RP54 9.6.1
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14. STAIRS, LADDERS, HANDRAILS & GUARDRAILS

1. Adequate stairs provided off rig RP54 9.3.10 1910.24(b)
2. Stairs level RP54 9.3.9
3. Ladders extend 3.5 ft above platform 1910.27(d)(3)
4. Stairs secure RP54 9.3.8
5. No obstructions RP54 9.3.11
6. Adequate handrails provided on stairs with 4 or more risers. RP54 9.3.8 1910.24(h)
7. Stair treads of uniform size RP54 9.3.9 1910.24(d)
8. Non-skid type stair treads 1910.24(f)
9. Stair treads not damaged RP54 9.3.11
10. Guardrails, Midrails, & Toe boards installed along all open side edges of floors, platforms, etc, 4ft above ground level 1910.23(c)(1) RP54 9.3.17
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16. HOTWORK, WELDING & FLAME CUTTING OPERATIONS

1. Written safety work permit system covering welding and flame cutting operations observed RP54 20.1.1 1910.252(a)(2)(iv)
2. Certified welders RP54 20.1.4
3. Welding and flame cutting not permitted near explosives, flammables, accumulation of oil, escaping gas or near sources of ignition RP54 20.1.3 RP67 2.6.2.2 1910.252(a)(2)(vi)
4. Helmets with face shields used during operations RP54 20.2.1 1910.252(b)(2)(i)(A-D)
5. Goggles with proper shade selection used RP54 20.2.2 RP54 20.2.3 1910.252(b)(2)(i)(A-D)
6. Helpers/attendants supplied with and using proper eye Protection. RP54 20.2.4 1910.252(b)(2)(i)(A-D)
7. Appropriate protective attire worn for welding and cutting ops. RP54 20.2.6 1910.132(a) 1910.132(d) 1910.132(f)
8. Moveable fire hazards in vicinity of welding ops moved RP54 20.3.1 1910.252(a)(2)(vii)
9. Guards used to confine heat, sparks & slag RP54 20.3.3 1910.252(a)(1)(ii)
10. Fire extinguishing equipment available RP54 20.3.4 1910.252(a)(2)(ii)
11. Fire watch required and trained RP54 20.3.5 RP54 20.3.6 1910.252(a)(2)(iii)(A)
12. Area inspected by individual responsible for authorizing cutting or welding RP54 20.3.7 1910.252(a)(2)(iv)
13. Welding equipment in good condition RP54 20.4.1
14. Approve Oxygen & Acetylene bottle used RP54 20.4.1
15. Oxygen & Acetylene torches equipped with flash back arrestors RP54 20.4.2
16. Cylinders stored in assigned places and secured in place RP54 20.4.3 1910.253(b)(2)(ii)
17. Oxygen & Acetylene bottles labeled 1910.1200(f)(5-6)
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17. CONFINED SPACES, EXCAVATIONS & HAZARDOUS ENVIRONMENTS

1. All site personnel notified of the presence H2S, SO2, or other hazardous gases RP54 6.7.1 RP49 11.1 RP68 12.1
(H2S OR SO2 ENVIRONMENT) 1 A. Employees trained for H2S, SO2 in confined spaces RP49 5.2 RP68 5.2
2. Site evaluated to determine the presence of confined spaces/permit required confined spaces 1910.146(c)(1)
3. Confined Space location warning signs erected 1910.146(c)(2) 1910.145(c)(2)(i)
4. Atmospheric testing of confined space prior to entry RP54 6.7.4(a) 1910.146(c)(1)
5. Confined Space Permit Entry System & Procedures 1910.146(d)(1-14) 1910.146(e)-(l) RP54 6.7.4(b) RP54 6.7.5(b)
6. Excavations, including trenches, deeper than 4 ft or containing hazardous gases tested prior to entry RP54 6.7.5(a) 1926.651(g)(1)
7. Emergency Rescue equipment readily available 1926.651(g)(2)(i-ii) RP68 6.7
8. Employees protected from cave-ins while in excavations 1926.652(a)(1-2)
9. Water in excavation 1926.652(h)(1-3)
10. A means of egress from excavation provided 1926.651(c)(2)
10. A means of egress from excavation provided 1926.651(c)(2)
- Stairway
- Ladder
- Ramp
OTHER:
Proper PPE
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