Title Page

  • Conducted on

  • Prepared by

  • Location

Audit

  • MACA Maintenance Audit

  • Site:

  • Inspected By:

  • Inspection Date:

  • Note

  • Compliant = 1 Non Compliant = 0

  • PERSONNEL CONTACT. (Discuss the following)

  • Site Supervisor/s

  • MACA Maintenance Management System. (Maintenance personnel competent in the use of MACA Maintenance Policies and Procedures)

  • Service Dashboard Up todate

  • Training Requirements

  • Equipment Condition

  • Site Issues

Item

  • Check that All Assets are Recorded in MACA data and on site Dashboard

  • History of Maintenance inspections , Services and safety inspections are being kept satisfactorily on site

  • Check Air Con ARC Certificate is Current and Visible

  • Check Registered Plant Register is up to date

  • Copies of Pressure Vessel MDR's on site

  • Work order Completion > 85%

  • Hrs and Klm readings in MACA Data are up to date

  • No Services greater than 50hrs or 500 KLM’s

  • Service and Maintenance sheets are latest Version and controlled documents

  • Check Last three service and Maintenance Inspection sheets on three items of Plant

  • All services and Maintenance sheets completed and initialed

  • Quality of Service and Maintenance sheets Completed are of a high Standard and all machine defects are being recorded in MACA data

  • All service and Maintenance Sheets signed off by Supervisor

  • Defects are being Managed in MACA data

  • Work orders are being Raised for any work above >$1,500.00

  • Weekly Service Plans in place

  • Work Order Back Log < 30 Days

  • Defect Back Logs < 30 Days

  • Parts for Work orders and Defects are being ordered

  • Oil Sample follows up completed and Actions closed out

  • Check hydraulic hose inspections have been completed and all Drills are up to date

Score

2.0 WORKSHOP Mandatory Compliance

Item

  • Is the housekeeping satisfactory? (Area clean & tidy, no trip hazards, no spills, no litter)

  • Fire hoses, extinguishers, blankets correctly marked, serviceable and accessible

  • Chemicals labelled, segregated MSDS registers up todate.

  • Spills kits available, marked, adequately stocked and free from Rubbish

  • Is waste being segregated into recyclables where practical?

  • Are bins free of waste that is prohibited in the landfill?

  • Workshop Containers Clean and Tidy

  • Bench mounted grinders Guarding fitted and serviceable discs/wire wheels in a serviceable condition

  • Flash Arresters fitted to Oxy Acetylene Bottles

  • Air Conditioning Equipment Stored correctly and in a serviceable condition

  • Porta Power Equipment in a serviceable Condition. (Hoses not damaged, gauges fitted and operational)

  • Calibration Records up to date

  • Chain and Lifting Equipment Tagged

Score

3.0 Service Container

Item

  • Oil Containers clean and Tidy

  • Oil and Coolant dispensing Equipment in a serviceable and operational Condition

  • Oil Pods stored and Sealed check for contamination. (Are Drums chocked to prevent water build up)

  • Waste Oil Management waste oil containers in place

  • Coolant Pods Correctly stored and uncontaminated

  • Oil Spill Kits in Place

  • Check Air Hoses and fittings are in a serviceable condition

Score

4.0 Hose Container

Item

  • Hose Container clean and Tidy

  • Hose Cut off Saw tagged and in a serviceable condition

  • Hose Crimper Tagged and in a serviceable condition Check condition of Jaws

  • Hose Crimper Calibration Date / /

  • Exhaust fan Operational

  • Stock stored correctly

  • Sufficient stock on Hand

Score

5.0 Excavator/s EX

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Bucket Links

  • Check Condition of Bucket and GET

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Undercarriage

Score

5.0 Excavator/s EX

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Bucket Links

  • Check Condition of Bucket and GET

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Undercarriage

Score

5.0 Excavator/s EX

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Bucket Links

  • Check Condition of Bucket and GET

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Undercarriage

Score

6.0 Track Dozer/s TD

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Dozer (Oil, Water, Fuel, Hydraulic leaks,). TD

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Blade

  • Check condition of Ripper and Ripper Box

  • Check Condition of Draft Arms

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Undercarriage

Score

6.0 Track Dozer/s TD

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Dozer (Oil, Water, Fuel, Hydraulic leaks,). TD

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Blade

  • Check condition of Ripper and Ripper Box

  • Check Condition of Draft Arms

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Undercarriage

Score

7.0 Truck DT

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Truck (Oil, Water,Fuel, Hydraulic leaks,). DT

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Tray

  • Check condition of Rock Ejectors

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Rims and Tyres

Score

7.0 Truck DT

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Truck (Oil, Water,Hydraulic ,Fuel leaks,). DT

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Tray

  • Check condition of Rock Ejectors

  • Check Condition of Hand Rails and Access Ladders

  • Check Condition of Rims and Tyres

  • All Machine fire extinguisher systems inspections up to date

Score

7.0 Truck DT

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Truck (Oil, Water,Fuel, Hydraulic leaks,). DT

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Tray

  • Check condition of Rock Ejectors

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

  • Check Condition of Rims and Tyres

Score

8.0 Graders GR

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Grader (Oil, Water,Hydraulic, Fuel leaks,). GR

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Tyres and Rims

  • Check condition of Mullboard and cutting Edges

  • Check Condituion of Ripper GET

  • Check Condition of Grader circle

  • Check Condition of Steering King Pins and Linkages

  • Inspect blade lift and Centre shift sockets

  • Inspect Centre Hitch

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

Score

8.0 Graders GR

Item

  • Check Machine Asset Numbers in Place and legible

  • Check Plant is being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Grader (Oil, Water,Hydraulic, Fuel leaks,). GR

  • Check Exhaust lagging and Heat Shields are in place and fit for purpose

  • Check All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • Check condition of Cylinders

  • Check Condition of Tyres and Rims

  • Check condition of Mullboard and cutting Edges

  • Check Condituion of Ripper GET

  • Check Condition of Grader circle

  • Check Condition of Steering King Pins and Linkages

  • Inspect blade lift and Centre shift sockets

  • Inspect Centre Hitch

  • Check Condition of Hand Rails and Access Ladders

  • All Machine fire extinguisher systems inspections up to date

Score

9.0 Drill Rigs

Item

  • Check Machine Asset Numbers in Place and legible

  • Plant being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR

  • Burst Protection fitted on hoses in and around Engine

  • Exhaust lagging and Heat Shields in place and fit for purpose

  • All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • All Pressure vessel inspections current

  • All Machine fire extinguisher systems inspections up to date

  • Check whip checks condition and Mounting

  • Check Rod Handler Alignment and Operation

  • Check Condition of Undercarriage

Score

9.0 Drill Rigs

Item

  • Check Machine Asset Numbers in Place and legible

  • Plant being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR

  • Burst Protection fitted on hoses in and around Engine

  • Exhaust lagging and Heat Shields in place and fit for purpose

  • All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • All Pressure vessel inspections current

  • All Machine fire extinguisher systems inspections up to date

  • Check whip checks condition and Mounting

  • Check Rod Handler Alignment and Operation

  • Check Condition of Undercarriage

Score

9.0 Drill Rigs

Item

  • Check Machine Asset Numbers in Place and legible

  • Plant being washed on service days

  • Any Damage sustained to Plant. (Attach Pictures of Damaged plant)

  • Cab Clean

  • Check Condition of Seat

  • Pre Start books with all plant and Equipment filled in Daily

  • Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR

  • Burst Protection fitted on hoses in and around Engine

  • Exhaust lagging and Heat Shields in place and fit for purpose

  • All Guarding in place and fit for purpose

  • Machine being greased daily. (Auto Greaser operational if fitted)

  • All Coolers Clean

  • All Pressure vessel inspections current

  • All Machine fire extinguisher systems inspections up to date

  • Check whip checks condition and Mounting

  • Check Rod Handler Alignment and Operation

  • Check Condition of Undercarriage

Score

10.0 Ancillary Equipment PL

Item

  • Asset Number fitted and Legible

  • Machine and Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check for Oil Leaks

  • Machine receiving adequate Grease

  • Check Hydraulic Cylinder condition

  • Check Hydraulic Hose condition

  • Check Condition of Quick Hitch

  • Check Attachments. (All Attachments to have asset numbers)

  • Check Condition of all Attachments

Score

10.0 Ancillary Equipment PL

Item

  • Asset Number fitted and Legible

  • Machine and Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check for Oil Leaks

  • Machine receiving adequate Grease

  • Check Hydraulic Cylinder condition

  • Check Hydraulic Hose condition

  • Check Condition of Quick Hitch

  • Check Attachments. (All Attachments to have asset numbers)

  • Check Condition of all Attachments

Score

11.0 Fitters Vehicle TR/LV

Item

  • Asset Number fitted and Legible

  • Machine and cab Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check Condition of Light Vehicle

  • Check condition of Hiab if fitted. Last Inspection date / /

  • Check Condition of Tray

  • Check condition of Tow Hook

  • Tooling Kept Tidy

  • Gen Set RCD Test Date / /

  • Welder Lead Condition

  • Oxy Acetylene Bottles Secure

  • Flash Arresters fitted to both Ends of Oxy/Acet Hoses

  • Compressor Safety Valve Condition. Inspection Date / /

  • Compressor free from Leaks

Score

12.0 Light Vehicles LV

Item

  • Asset Number fitted and Legible

  • Machine and cab Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check Condition of Light Vehicle

  • Check condition of Hiab if fitted. (Last Inspection date / / )

  • Check Condition of Tray

  • Check condition of Tow Hook

  • Check Condition of Bomb Box's

  • Check Bomb Doors and Stays

  • Check Bomb Box Signage fitted and as per AS standards

Score

12.0 Light Vehicles LV

Item

  • Asset Number fitted and Legible

  • Machine and cab Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check Condition of Light Vehicle

  • Check condition of Hiab if fitted. (Last Inspection date / / )

  • Check Condition of Tray

  • Check condition of Tow Hook

  • Check Condition of Bomb Box's

  • Check Bomb Doors and Stays

  • Check Bomb Box Signage fitted and as per AS standards

Score

12.0 Light Vehicles LV

Item

  • Asset Number fitted and Legible

  • Machine and cab Clean and Tidy

  • Check for Damage

  • Pre Start book filled out daily

  • Check Condition of Light Vehicle

  • Check condition of Hiab if fitted. (Last Inspection date / / )

  • Check Condition of Tray

  • Check condition of Tow Hook

  • Check Condition of Bomb Box's

  • Check Bomb Doors and Stays

  • Check Bomb Box Signage fitted and as per AS standards

Score

13.0 Service Truck TR

Item

  • Asset Number fitted and Legible

  • Service truck Clean and Tidy

  • Pre Start book filled out daily

  • Check For Damage

  • Check Operation of Service Doors

  • Check Door operation of stays

  • Equipment free from Oil and Air leaks

  • All Hose reels function correctly. All reels lock in Automatically

  • Are there any hose leaks on hose reels

  • Check millennium brake tests are current

  • Check that a external HV safety inspection has occurred independently in past 12 months including brakes

Score

13.0 Service Truck Compressor AC

Item

  • Asset Number fitted and Legible

  • Check for Damage

  • Check Operation of Service Doors

  • Check Compressor for Oil and Air leaks

  • Check Compressor Coolers Clean

  • Check Condition of Air and oil Hoses

  • Safety Valve last Inspection Date / /

  • Oil Air Separator last Inspection Date / /

Score

13.0 Service Truck TR

Item

  • Asset Number fitted and Legible

  • Service truck Clean and Tidy

  • Pre Start book filled out daily

  • Check For Damage

  • Check Operation of Service Doors

  • Check Door operation of stays

  • Equipment free from Oil and Air leaks

  • All Hose reels function correctly. All reels lock in Automatically

  • Are there any hose leaks on hose reels

  • Check millennium brake tests are current

  • Check that a external HV safety inspection has occurred independently in past 12 months including brakes

Score

13.0 Service Truck Compressor AC

Item

  • Asset Number fitted and Legible

  • Check for Damage

  • Check Operation of Service Doors

  • Check Compressor for Oil and Air leaks

  • Check Compressor Coolers Clean

  • Check Condition of Air and oil Hoses

  • Safety Valve last Inspection Date / /

  • Oil Air Separator last Inspection Date / /

Score

Inventory Control

Item

  • End of Month Stocks completed

  • Min and Max Stock Levels Maintained

  • Adequate supply of Service Kits/ Filters for all equipment held on site

  • All inventory on Data Base (Excel Spread sheet.)

  • All parts to be returned tagged and washed

  • Adequate supply Critical spare parts Held on site

  • Stock on site stored correctly

  • Part issue forms filled out correctly and Actioned within 7 days

Score

Total Score

  • Maintenance Superintendent/Supervisor Name:

  • Signature:

  • Date:

Area Maintenance Manager :

  • Signature:

  • Date:

Project Manager :

  • Signature:

  • Date:

Maintenance Manager :

  • Signature:

  • Date:

Operations Manager:

  • Signature:

  • Date:

Actions

  • 7. ACTIONS REQUIRED

  • Action to be taken

  • Actioned By

  • By When

  • Pictures

  • 5. OTHER COMMENTS OR OBSERVATIONS

  • Attached Pictures:

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.