Title Page
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Conducted on
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Prepared by
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Location
Audit
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MACA Maintenance Audit
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Site:
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Inspected By:
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Inspection Date:
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Note
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Compliant = 1 Non Compliant = 0
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PERSONNEL CONTACT. (Discuss the following)
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Site Supervisor/s
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MACA Maintenance Management System. (Maintenance personnel competent in the use of MACA Maintenance Policies and Procedures)
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Service Dashboard Up todate
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Training Requirements
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Equipment Condition
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Site Issues
Item
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Check that All Assets are Recorded in MACA data and on site Dashboard
- Yes
- No
- N/A
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History of Maintenance inspections , Services and safety inspections are being kept satisfactorily on site
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Check Air Con ARC Certificate is Current and Visible
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Check Registered Plant Register is up to date
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Copies of Pressure Vessel MDR's on site
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Work order Completion > 85%
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Hrs and Klm readings in MACA Data are up to date
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No Services greater than 50hrs or 500 KLM’s
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Service and Maintenance sheets are latest Version and controlled documents
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Check Last three service and Maintenance Inspection sheets on three items of Plant
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All services and Maintenance sheets completed and initialed
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Quality of Service and Maintenance sheets Completed are of a high Standard and all machine defects are being recorded in MACA data
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All service and Maintenance Sheets signed off by Supervisor
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Defects are being Managed in MACA data
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Work orders are being Raised for any work above >$1,500.00
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Weekly Service Plans in place
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Work Order Back Log < 30 Days
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Defect Back Logs < 30 Days
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Parts for Work orders and Defects are being ordered
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Oil Sample follows up completed and Actions closed out
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Check hydraulic hose inspections have been completed and all Drills are up to date
Score
2.0 WORKSHOP Mandatory Compliance
Item
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Is the housekeeping satisfactory? (Area clean & tidy, no trip hazards, no spills, no litter)
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Fire hoses, extinguishers, blankets correctly marked, serviceable and accessible
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Chemicals labelled, segregated MSDS registers up todate.
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Spills kits available, marked, adequately stocked and free from Rubbish
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Is waste being segregated into recyclables where practical?
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Are bins free of waste that is prohibited in the landfill?
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Workshop Containers Clean and Tidy
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Bench mounted grinders Guarding fitted and serviceable discs/wire wheels in a serviceable condition
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Flash Arresters fitted to Oxy Acetylene Bottles
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Air Conditioning Equipment Stored correctly and in a serviceable condition
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Porta Power Equipment in a serviceable Condition. (Hoses not damaged, gauges fitted and operational)
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Calibration Records up to date
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Chain and Lifting Equipment Tagged
Score
3.0 Service Container
Item
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Oil Containers clean and Tidy
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Oil and Coolant dispensing Equipment in a serviceable and operational Condition
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Oil Pods stored and Sealed check for contamination. (Are Drums chocked to prevent water build up)
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Waste Oil Management waste oil containers in place
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Coolant Pods Correctly stored and uncontaminated
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Oil Spill Kits in Place
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Check Air Hoses and fittings are in a serviceable condition
Score
4.0 Hose Container
Item
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Hose Container clean and Tidy
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Hose Cut off Saw tagged and in a serviceable condition
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Hose Crimper Tagged and in a serviceable condition Check condition of Jaws
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Hose Crimper Calibration Date / /
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Exhaust fan Operational
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Stock stored correctly
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Sufficient stock on Hand
Score
5.0 Excavator/s EX
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Bucket Links
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Check Condition of Bucket and GET
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Undercarriage
Score
5.0 Excavator/s EX
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Bucket Links
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Check Condition of Bucket and GET
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Undercarriage
Score
5.0 Excavator/s EX
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Excavator (Oil, Water, Hydraulic, Fuel leaks,). EX
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Bucket Links
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Check Condition of Bucket and GET
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Undercarriage
Score
6.0 Track Dozer/s TD
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Dozer (Oil, Water, Fuel, Hydraulic leaks,). TD
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Blade
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Check condition of Ripper and Ripper Box
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Check Condition of Draft Arms
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Undercarriage
Score
6.0 Track Dozer/s TD
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Dozer (Oil, Water, Fuel, Hydraulic leaks,). TD
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Blade
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Check condition of Ripper and Ripper Box
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Check Condition of Draft Arms
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Undercarriage
Score
7.0 Truck DT
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Truck (Oil, Water,Fuel, Hydraulic leaks,). DT
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Tray
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Check condition of Rock Ejectors
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Rims and Tyres
Score
7.0 Truck DT
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Truck (Oil, Water,Hydraulic ,Fuel leaks,). DT
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Tray
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Check condition of Rock Ejectors
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Check Condition of Hand Rails and Access Ladders
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Check Condition of Rims and Tyres
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All Machine fire extinguisher systems inspections up to date
Score
7.0 Truck DT
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Truck (Oil, Water,Fuel, Hydraulic leaks,). DT
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Tray
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Check condition of Rock Ejectors
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
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Check Condition of Rims and Tyres
Score
8.0 Graders GR
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Grader (Oil, Water,Hydraulic, Fuel leaks,). GR
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Tyres and Rims
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Check condition of Mullboard and cutting Edges
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Check Condituion of Ripper GET
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Check Condition of Grader circle
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Check Condition of Steering King Pins and Linkages
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Inspect blade lift and Centre shift sockets
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Inspect Centre Hitch
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
Score
8.0 Graders GR
Item
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Check Machine Asset Numbers in Place and legible
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Check Plant is being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Grader (Oil, Water,Hydraulic, Fuel leaks,). GR
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Check Exhaust lagging and Heat Shields are in place and fit for purpose
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Check All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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Check condition of Cylinders
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Check Condition of Tyres and Rims
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Check condition of Mullboard and cutting Edges
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Check Condituion of Ripper GET
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Check Condition of Grader circle
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Check Condition of Steering King Pins and Linkages
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Inspect blade lift and Centre shift sockets
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Inspect Centre Hitch
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Check Condition of Hand Rails and Access Ladders
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All Machine fire extinguisher systems inspections up to date
Score
9.0 Drill Rigs
Item
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Check Machine Asset Numbers in Place and legible
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Plant being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR
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Burst Protection fitted on hoses in and around Engine
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Exhaust lagging and Heat Shields in place and fit for purpose
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All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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All Pressure vessel inspections current
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All Machine fire extinguisher systems inspections up to date
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Check whip checks condition and Mounting
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Check Rod Handler Alignment and Operation
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Check Condition of Undercarriage
Score
9.0 Drill Rigs
Item
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Check Machine Asset Numbers in Place and legible
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Plant being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR
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Burst Protection fitted on hoses in and around Engine
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Exhaust lagging and Heat Shields in place and fit for purpose
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All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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All Pressure vessel inspections current
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All Machine fire extinguisher systems inspections up to date
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Check whip checks condition and Mounting
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Check Rod Handler Alignment and Operation
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Check Condition of Undercarriage
Score
9.0 Drill Rigs
Item
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Check Machine Asset Numbers in Place and legible
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Plant being washed on service days
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Any Damage sustained to Plant. (Attach Pictures of Damaged plant)
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Cab Clean
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Check Condition of Seat
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Pre Start books with all plant and Equipment filled in Daily
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Check Condition of Drill (Oil, Air leaks, Hose Routing etc). DR
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Burst Protection fitted on hoses in and around Engine
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Exhaust lagging and Heat Shields in place and fit for purpose
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All Guarding in place and fit for purpose
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Machine being greased daily. (Auto Greaser operational if fitted)
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All Coolers Clean
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All Pressure vessel inspections current
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All Machine fire extinguisher systems inspections up to date
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Check whip checks condition and Mounting
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Check Rod Handler Alignment and Operation
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Check Condition of Undercarriage
Score
10.0 Ancillary Equipment PL
Item
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Asset Number fitted and Legible
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Machine and Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check for Oil Leaks
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Machine receiving adequate Grease
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Check Hydraulic Cylinder condition
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Check Hydraulic Hose condition
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Check Condition of Quick Hitch
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Check Attachments. (All Attachments to have asset numbers)
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Check Condition of all Attachments
Score
10.0 Ancillary Equipment PL
Item
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Asset Number fitted and Legible
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Machine and Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check for Oil Leaks
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Machine receiving adequate Grease
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Check Hydraulic Cylinder condition
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Check Hydraulic Hose condition
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Check Condition of Quick Hitch
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Check Attachments. (All Attachments to have asset numbers)
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Check Condition of all Attachments
Score
11.0 Fitters Vehicle TR/LV
Item
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Asset Number fitted and Legible
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Machine and cab Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check Condition of Light Vehicle
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Check condition of Hiab if fitted. Last Inspection date / /
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Check Condition of Tray
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Check condition of Tow Hook
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Tooling Kept Tidy
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Gen Set RCD Test Date / /
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Welder Lead Condition
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Oxy Acetylene Bottles Secure
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Flash Arresters fitted to both Ends of Oxy/Acet Hoses
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Compressor Safety Valve Condition. Inspection Date / /
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Compressor free from Leaks
Score
12.0 Light Vehicles LV
Item
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Asset Number fitted and Legible
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Machine and cab Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check Condition of Light Vehicle
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Check condition of Hiab if fitted. (Last Inspection date / / )
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Check Condition of Tray
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Check condition of Tow Hook
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Check Condition of Bomb Box's
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Check Bomb Doors and Stays
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Check Bomb Box Signage fitted and as per AS standards
Score
12.0 Light Vehicles LV
Item
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Asset Number fitted and Legible
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Machine and cab Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check Condition of Light Vehicle
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Check condition of Hiab if fitted. (Last Inspection date / / )
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Check Condition of Tray
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Check condition of Tow Hook
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Check Condition of Bomb Box's
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Check Bomb Doors and Stays
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Check Bomb Box Signage fitted and as per AS standards
Score
12.0 Light Vehicles LV
Item
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Asset Number fitted and Legible
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Machine and cab Clean and Tidy
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Check for Damage
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Pre Start book filled out daily
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Check Condition of Light Vehicle
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Check condition of Hiab if fitted. (Last Inspection date / / )
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Check Condition of Tray
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Check condition of Tow Hook
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Check Condition of Bomb Box's
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Check Bomb Doors and Stays
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Check Bomb Box Signage fitted and as per AS standards
Score
13.0 Service Truck TR
Item
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Asset Number fitted and Legible
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Service truck Clean and Tidy
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Pre Start book filled out daily
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Check For Damage
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Check Operation of Service Doors
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Check Door operation of stays
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Equipment free from Oil and Air leaks
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All Hose reels function correctly. All reels lock in Automatically
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Are there any hose leaks on hose reels
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Check millennium brake tests are current
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Check that a external HV safety inspection has occurred independently in past 12 months including brakes
Score
13.0 Service Truck Compressor AC
Item
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Asset Number fitted and Legible
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Check for Damage
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Check Operation of Service Doors
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Check Compressor for Oil and Air leaks
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Check Compressor Coolers Clean
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Check Condition of Air and oil Hoses
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Safety Valve last Inspection Date / /
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Oil Air Separator last Inspection Date / /
Score
13.0 Service Truck TR
Item
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Asset Number fitted and Legible
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Service truck Clean and Tidy
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Pre Start book filled out daily
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Check For Damage
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Check Operation of Service Doors
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Check Door operation of stays
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Equipment free from Oil and Air leaks
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All Hose reels function correctly. All reels lock in Automatically
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Are there any hose leaks on hose reels
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Check millennium brake tests are current
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Check that a external HV safety inspection has occurred independently in past 12 months including brakes
Score
13.0 Service Truck Compressor AC
Item
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Asset Number fitted and Legible
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Check for Damage
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Check Operation of Service Doors
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Check Compressor for Oil and Air leaks
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Check Compressor Coolers Clean
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Check Condition of Air and oil Hoses
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Safety Valve last Inspection Date / /
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Oil Air Separator last Inspection Date / /
Score
Inventory Control
Item
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End of Month Stocks completed
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Min and Max Stock Levels Maintained
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Adequate supply of Service Kits/ Filters for all equipment held on site
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All inventory on Data Base (Excel Spread sheet.)
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All parts to be returned tagged and washed
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Adequate supply Critical spare parts Held on site
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Stock on site stored correctly
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Part issue forms filled out correctly and Actioned within 7 days
Score
Total Score
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Maintenance Superintendent/Supervisor Name:
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Signature:
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Date:
Area Maintenance Manager :
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Signature:
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Date:
Project Manager :
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Signature:
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Date:
Maintenance Manager :
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Signature:
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Date:
Operations Manager:
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Signature:
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Date:
Actions
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7. ACTIONS REQUIRED
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Action to be taken
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Actioned By
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By When
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Pictures
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5. OTHER COMMENTS OR OBSERVATIONS
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Attached Pictures: