Machine Checks

Title Page

Conducted on
Technician
Maintenance manager

Audit Selection

Select Audit
- KWS (HAMOS)
- Stokkermill plastic outfeed
- Stokkermill copper outfeed
- Compressor 1
- Compressor 2
- Compressor 3
- Feeder Table (Stokkermill Line)
- Stokkermill Turbo Mill (Pulveriser)
- Eldan Line
- Stokkermill Knife Mill (Granulator)
- Stokkermill Pre-shredder
- Shredder 1
- Shredder U150
- Shredder 4 shaft
- Red Rhino Glass Crusher
- Astwel Auger
- LEV
- Groundsmit ECS
- Bunting ECS
Emergency stop buttons functional
All guards are in place and fit for purpose
Duct work bends and valves in good condition
Material overload hatches working correctly
Infeed and outfeed screw conveyor in good condition
Main hopper feed vibrator clear and not restricting material flow
Clean interior of separator and rollers from main double doors on R/H side of machine
Grease bearings and confirm track condition on bucket outfeed conveyor
Confirm condition and tension of timing belts used to drive upper and lower drums
Check wear and position of stripping brush, adjust if not touching drum rollers
Check condition of HV cable connection and clean using air or small brush
Check bearings for material build up and wear, grease if required
Check HV components for signs of wear and damage, check connections are tight with no signs of arcing
Check HV line and corona wire are free from damage and are correctly tensioned, replace if required
Additional Works/Parts Used
Emergency stop buttons functional
Confirm Start/Stop operation
Belt in good condition
Confirm speed controller operation
Belt is clear of shredder hopper
Clean out side rollers
Grease all roller bearings
Upright support in good condition
All electrical cables secure and in good condition
Conveyor guards are in place and secure
Slues gate and hopper in good condition
Confirm tracking of belt
Additional works/parts used
Emergency stop buttons functional
Confirm start/stop operation
Belt in good condition
Confirm speed controller operation
Belt is clear of shredder hopper
Clean out side rollers
Grease all roller bearings
Upright support in good condition
All electrical cables secure and in good condition
Conveyor guards are in place and secure
Slues gate and hopper in good condition
Confirm tracking of belt
Additional works/parts used
Check oil temperature
Check oil level
Auto drain check
Blow down of condenser
Additional works/parts used
Check oil temperature
Check oil level
Auto drain check
Blow down of condenser
Additional works/parts used
Check oil temperature
Check oil level
Auto drain check
Blow down of condenser
Additional works/parts used
Emergency stops buttons functional
Conveyor belt in good condition
Speed controller settings functional
All guards in place, secure and fit for purpose
- Yes
- No
Grease main bearings
Confirm track tension
Motor gearbox fixings intact and fit for purpose
Check gearbox oil levels
All stands and uprights safe and secure
Underneath of belt is free of material
Flayer arms in good condition, not bent or twisted
Additional Works/Parts Used
Emergency Stop Buttons Working
Guarding Is In Place And Fit For Purpose
Electrical Cabinet Door Is Closed And Secure
Confirm Condition Of Tooling And Fixings (Check Gap)
Air Con Unit Is Working And There Is No Sign Of Damage
V Belts Are All Present, Aligned, Tensioned And In Good Condition (Adjust If Required)
Confirm Condition Of Pipework And Fixings
Grease Main Drive Rotor Bearings
Record The Current Being Pulled On The Main Motor
Electrical Connections Are All Secure And In Good Condition
Confirm The Air Condition Pipes Are In Good Condition And Empty Condensate From Container
Changeover Pipe Valves Are Free, In Good Condition And In The Correct Position
Comments/Observations
Frequency Of Check
Check For Cable In Picking Line Conveyor And Clean Out, Check Belt Tracking
Check For Cable In Rasper Infeed Conveyor And Clean Out, Check Belt Tracking
Clean Motor And Gearbox On Rasper Infeed Conveyor
Check For Build Up Of Material In Rasper To Granulator Conveyor, Clean Out And Check Tracking
Check Overband Conveyor Condition And Tracking
Clean Out Chute From Head Roller
Check Copper Output Conveyor For Build Up Of Material And Tracking
Check Plastic Output Conveyor For Build Up Of Material And Tracking
Copper Output Auger - Check Condition Of Belts And Bearings

Rasper

Remove And Clean Screen
Open Upper Part, Clean And Inspect The Housing
Check Knife Bolt Tension
Check And Adjust Knife As Required
Check Bolts In General
Check Area Between Housing And Sidewall, Including Bearing Protectors

Granulator

Open Upper Part, Clean And Inspect
Open Screen Cradle, Clean And Inspect The Screen
Check Knife Bolt Tension
Adjust Knife As Required
Check Rubber Curtains On Hopper

Separation Table

Check And Clean Table
Check And Clean Filters
Run And Check For Any Abnormal Noises
Empty Filter Containers And Check Filter Socks

360 Cutter

Check Engine Oil And Coolant Levels
Check Cutter Condition And Gap
Check Overall Condition Of Machine

360 Grab

Check Engine Oil And Coolant Levels
Check Condition Of Grab
Check Overall Condition Of Machine
Additional Works/Parts Used
Rasper Blade Change
Granulator Blade Change
Rasper And Granulator Lubrication As Per Schedule
Rasper Clutch Adjustment
Granulator, Check Tension On Bolts
Table, Check All Regulation Handles For Easy Operation
Table, Check Drive Belts For Correct Tension
Table, Lubrication As Per Schedule
Additional Works/Parts Used
Emergency Stop Push Buttons Working
Guarding Is In Place And Fit For Purpose
Electrical Cabinet Door Is Closed And Secure
Confirm Condition Of Blades And Adjust Blade Gap
Check Torque On Bolts Going In To Side Of Machine
Confirm Condition Of Screen And Fixings
Check Condition Of Door And Screen Mounts (Clean As Required), Door Lock Intact And Working
Isolate M/C And Lock Off Before Inspecting Blades For Wear
Confirm V Belts Are All Present, Aligned, Tensioned And In Good Condition (Adjust If Required)
Remove Screen And Inspect For Wear Or Damage
Grease Main Drive Rotor Bearings
Record The Current Being Pulled On The Main Motor
Check All Electrical Connections Are Secure And In Good Condition
Check Hood Pivot Hinges Have No Signs Of Wear Or Weld Fracture
Confirm The Manual Hydraulic System Is Working - Check Wear
Additional Works/Parts Used
Emergency Stop Buttons Working
Hydraulic Tank Levels
Hydraulic Tank/Hoses Have No Leaks
All Guards Are Secured In Place And Fit For Purpose
Confirm Condition Of The Screen And Fixing Bolts
Confirm Condition And Operation Of Talc Augurs
Check Gearbox Oil
Check Drive Belts
Check Condition Of Bed Wear Strips And Scrapper Plastics
Inspect Counter Knife Teeth And Seats For Damage And Wear
Check High Load Electrical Connections
Check Hydraulic Ram Fixings And Check For Leaks
Confirm The Bed Hydraulic Control Is Monitoring The Applied Load
Check All Cables For Damage
Additional Works/Parts Used
Confirm Emergency Stop Buttons Working
Confirm Hydraulic Tank Levels
Confirm Hydraulic Tank/Hoses Have No Leaks
Confirm All Guards Are In Place, Secure And Fit For Purpose
Confirm That The Line Has No Excessive Build-Up Of Material
Check Conditions Of Electrical Cables On Machine
Check High Load Electrical Connections In Panel
Confirm Condition Of Shaft Tooling
Grease Shaft Bearings And Check Gearbox Oil Levels
Inspect Densifier Claw Tooling (Not Damaged Or Bent)
Check Densifier Pivot Points And Bearings For Wear Or Damage
Grease Densifier Bearings And Pivot Points
Confirm The Main Shaft Motor Current Readings
Check Condition Of Screen
Comments Or Observations
Confirm Emergency Stop Buttons Working
Confirm Hydraulic Tank Levels
Confirm Hydraulic Tank/Hoses Have No Leaks
Confirm All Guards Are In Place, Secure And Fit For Purpose
Confirm That The Line Has No Excessive Build-Up Of Material
Check Conditions Of Electrical Cables On Machine
Check High Load Electrical Connections In Panel
Confirm Condition Of Shaft Tooling
Grease Shaft Bearings And Check Gearbox Oil Levels
Inspect Densifier Claw Tooling (Not Damaged Or Bent)
Check Densifier Pivot Points And Bearings For Wear Or Damage
Grease Densifier Bearings And Pivot Points
Confirm The Main Shaft Motor Current Readings
Check Condition Of Screen
Comments Or Observations
Confirm Emergency Stop Buttons Working
Confirm Hydraulic Tank Levels
Confirm Hydraulic Tank/Hoses Have No Leaks
Confirm All Guards Are In Place, Secure And Fit For Purpose
Confirm That The Line Has No Excessive Build-Up Of Material
Check Conditions Of Electrical Cables On Machine
Check High Load Electrical Connections In Panel
Confirm Condition Of Shaft Tooling
Grease Shaft Bearings And Check Gearbox Oil Levels
Inspect Densifier Claw Tooling (Not Damaged Or Bent)
Check Densifier Pivot Points And Bearings For Wear Or Damage
Grease Densifier Bearings And Pivot Points
Confirm The Main Shaft Motor Current Readings
Check Condition Of Screen
Comments Or Observations
Confirm E-Stop And Safety Circuit Working And Fit For Purpose
Confirm Condition Of Outfeed Belt
Grease All Bearings And Grease Points
Check Condition Of Crusher Plates For Signs Of Damage And Wear
Check Wear Plates For Signs Of Excessive Wear
Clean Down Machine And Remove Any Glass Build-Up
Check Condition And Tension Of Drive Belts
Check Motor Tension Unit Is Secure And Tight
Check Crusher Plate Fixings Are Secure And Tight
Remove Any Build-Up Of Glass From Behind Main Panel
Inspect Crushed Glass Size And Adjust Jaw Gap Position If Required
Confirm Hydraulic Jaw Adjuster Is Working And Secure
Check Hydraulic Hoses For Wear And Damage
Complete FLC Check On The Main Motor - Log Amps
Additional Works/Parts Used
Check Cable And Plug For Damage
Check E-Stop Functions
Check Condition And Operation Of VFD
Check All Guards Are In Place
Check V Belts
Check Bearings - Grease If Needed
Check Condition Of Hopper And Tube
Check Condition Of A Frame
Additional Works/Parts Used
Frequency Of Checks
Extract Hoods - Inspect For Damage
Extract Hoods - Check Correct Position And Adjust If Necessary
Branch Damper - Inspect For Damage
Branch Damper - Renew As Necessary
Branch Damper - Check Connecting Clips And Seals
Branch Duct - Check Joints For Tightness
Filter Plant - Check Pressure Drop
Capture Velocity And Duct Velocity - Check System Balanced And Log Result
Filter Plant - Inspect Filter Bags For Damage And Wear - Replace If Necessary
Filter Plant - Check Operation Of Shaking Mechanism Including Motors
Ducting Between Filter And Fan - Check Supports For Damage Due to Vibration
Branch Duct - Check Supports And Brackets For Damage
Main Duct - Check Joints For Tightness
Main Duct - Check Supports And Brackets For Damage Due To Vibration
Ducting Between Filter And Fan - Check Joints For Tightness
Smoke Tests - Check LEV Is Drawing Correctly
LEV Test Hole Labels - Check All Test Holes Are Covered And Labelled
Flexible Trunking - Test Dust Collection Efficiency
Fan - Inspect Blades For Wear, Damage And Blockages
Fan Excessive Noise, Vibration Or Temperature
Fan - Check Soundness Of Electrical Connections
Fan - Check Earthing
Fan - Check Mountings
Fan - Check Brushes If Fitted
Filter Plant - Major Overhaul
Filter Plant - Lubricate Motor Bearings
Fan - Lubricate Bearings
Confirm Emergency Stop Buttons Are Working
Confirm Condition Of Conveyor Belt
Confirm Speed Controller Settings
Confirm All Guards Are In Place, Secure And Fit For Purpose
Confirm That The Line Has No Excessive Build - Up Of Materials
Log ECS Runtime
Measure Drive Current At 50HZ And Log
Grease Main Bearings And Rollers Every 100 Hours (SKF LGMT2)
Check Condition Of Electrical Cables On Machine
Confirm The Tracking Of The Belt
Check All Motor Gearbox Fixings Are Intact And Fit For Purpose
Confirm Gearbox Oil Levels
Inspect All Stands And Uprights Are Safe And Secure
Confirm That There Are No Materials Caught Under The Belt And Wrapped Around The Drive Rollers
Check Vibration Unit And Spring Condition (Fixed And Secured, No Breaks)
Check Condition Of Separation Flaps On Drop Out Chutes
Comments/Observations
Confirm Emergency Stop Buttons Are Working
Confirm Condition Of Conveyor Belt
Confirm Speed Controller Settings
Confirm All Guards Are In Place, Secure And Fit For Purpose
Confirm That The Line Has No Excessive Build - Up Of Materials
Log ECS Runtime
Measure Drive Current At 50HZ And Log
Grease Main Bearings And Rollers Every 100 Hours (SKF LGMT2)
Check Condition Of Electrical Cables On Machine
Confirm The Tracking Of The Belt
Check All Motor Gearbox Fixings Are Intact And Fit For Purpose
Confirm Gearbox Oil Levels
Inspect All Stands And Uprights Are Safe And Secure
Confirm That There Are No Materials Caught Under The Belt And Wrapped Around The Drive Rollers
Check Vibration Unit And Spring Condition (Fixed And Secured, No Breaks)
Check Condition Of Separation Flaps On Drop Out Chutes
Comments/Observations