Machine Condition Report - Casemaker

• Business Unit

• Site:

• Machine

• Conducted on

  Date

• Prepared by

• Team members

• Design version Mike Brook _ Mar 23

Initial set

• Please take a 'before' and 'after' photograph for each section/task and attach to main question (not remedial work completed section).

• Run an initial set. Frequency 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail of issues found.

General

• Clean and sweep all the machine surrounding area. Frequency: 1W This includes the drive side of the machine.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Grease all greasing nipples throughout the machine. Starting at the feed end and working your way down the machine. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

General (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

1) Pre Feeder

• 1.1) Clean area & remove all waste. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 1.2) Clean chains & lubricate. Lubricate with chain oil. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 1.3) Clean all sensors with a dry cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 1.4) Apply grease to all grease nipples. Use EP2 grease. Frequency: 2W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 1.5) Check all belts for damage or wear. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Pre Feeder (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

2) Feed End

• Feed (infeed)

  

• 2.1) Grease all shafts & bearings. Use EP1 grease only. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 2.2) (Inside the feed unit) Remove any dust from the brushes that clean the board before it enters the print unit & clean vacuum extraction unit. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Lateral shafts & guides

  

• 2.3) Apply LPS spray to all lateral shafts & guides, clean off with a cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 2.4) Check condition of all feed wheels, replace if needed. *Note* the 'feeding point' should be set to zero on the touch screen before checking the LEF wheel depth. Frequency: 2W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Feed (exit)

  

• 2.5) Remove all waste and debris from the feed rollers. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 2.6) Clean all feed end sensors with a dry clean cloth including skew detection and belt auto tracking. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 2.7) Check condition of the top & bottom feed rolls, reporting any defects. *Note* when checking the feed roll gap the 'Present Position' on the touch screen should be set to zero. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Feed End (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

3) Print Unit 1

• 3.1) PU1 - Clean outer print unit cover. Open cover & clean the pump motor and make sure its free from dirt, debris and blockages. Frequency:1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.2) PU1 - Visual check of all pipes, checking for leaks or breakages. Remove and replace the pipes for the ink pump if required. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.3) PU1 - Clean print cylinder & spill tray. Remove and clean all anilox roll splash guards. Clean print chamber. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.4) PU1 - Check condition of doctor blades & end seals. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.5) PU1 - Remove & clean OPERATOR side air gun. Frequency: 1M (1 units gun every week on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.6) PU1 - Remove & clean DRIVE side air gun. Frequency: 2M (1 units gun every 2 weeks on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.7) PU1 - Clean and lubricate the stereo locking mechanism. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.8) PU1 - . Vacuum belt check - clean if needed. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 3.9) PU1 - Check condition of anilox roll under microscope. Frequency: 3M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Print Unit 1 (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

4) Print Unit 2

• 4.1) PU2 - Clean outer print unit cover. Open cover & clean the pump motor and make sure its free from dirt, debris and blockages. Frequency:1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.2) PU2 - Visual check of all pipes, checking for leaks or breakages. Remove and replace the pipes for the ink pump if required. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.3) PU2 - Clean print cylinder & spill tray. Remove and clean all anilox roll splash guards. Clean print chamber. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.4) PU2 - Check condition of doctor blades & end seals. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.5) PU2 - Remove & clean OPERATOR side air gun. Frequency: 1M (1 units gun every week on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.6) PU2 - Remove & clean DRIVE side air gun. Frequency: 2M (1 units gun every 2 weeks on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.7) PU2 - Clean and lubricate the stereo locking mechanism. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.8) PU2 - . Vacuum belt check - clean if needed. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 4.9) PU2 - Check condition of anilox roll under microscope. Frequency: 3M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Print Unit 2 (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

5) Print Unit 3

• 5.1) PU3 - Clean outer print unit cover. Open cover & clean the pump motor and make sure its free from dirt, debris and blockages. Frequency:1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.2) PU3 - Visual check of all pipes, checking for leaks or breakages. Remove and replace the pipes for the ink pump if required. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.3) PU3 - Clean print cylinder & spill tray. Remove and clean all anilox roll splash guards. Clean print chamber. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.4) PU3 - Check condition of doctor blades & end seals. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.5) PU3 - Remove & clean OPERATOR side air gun. Frequency: 1M (1 units gun every week on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.6) PU3 - Remove & clean DRIVE side air gun. Frequency: 2M (1 units gun every 2 weeks on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.7) PU3 - Clean and lubricate the stereo locking mechanism. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.8) PU3 - . Vacuum belt check - clean if needed. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 5.9) PU3 - Check condition of anilox roll under microscope. Frequency: 3M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Print Unit 3 (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

6) Print Unit 4

• 6.1) PU4 - Clean outer print unit cover. Open cover & clean the pump motor and make sure its free from dirt, debris and blockages. Frequency:1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.2) PU4 - Visual check of all pipes, checking for leaks or breakages. Remove and replace the pipes for the ink pump if required. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.3) PU4 - Clean print cylinder & spill tray. Remove and clean all anilox roll splash guards. Clean print chamber. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.4) PU4 - Check condition of doctor blades & end seals. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.5) PU4 - Remove & clean OPERATOR side air gun. Frequency: 1M (1 units gun every week on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.6) PU4 - Remove & clean DRIVE side air gun. Frequency: 2M (1 units gun every 2 weeks on a cycle)

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.7) PU4 - Clean and lubricate the stereo locking mechanism. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.8) PU4 - . Vacuum belt check - clean if needed. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 6.9) PU4 - Check condition of anilox roll under microscope. Frequency: 3M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Print Unit 4 (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

7) Slotting Unit

• Bronze gear

  

• 7.1) Clean and grease the bronze gear. Frequency: Twice weekly

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.2) Clean and grease the in/out gear. Use EP1 grease only. Frequency: Twice weekly

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Slotter spline shaft

  

• 7.3) Clean and lubricate the spline shaft. Use LPS lubrication spray. Frequency: Twice weekly.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Creasing anvils/profiles

  

• 7.4) Check condition of all creasing anvils and profiles. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Slotting section shafts

  

• 7.5) Clean all Slotting section shafts and lubricate. Use LPS lubrication spray. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.6) Clean all sensors with a dry cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Waste belt

  

• 7.7) Clean all waste from the waste conveyor and check condition of waste belt. Report any defects found. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.8) Visual check of all male and female knives. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.9) Visual check of all yokes within the slotter/creaser. Try to change as a complete set (best practice). After full yoke replacement machine should be ran @ max speed 330/350 depending on machine model for 10 mins in idle mode. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.10) Visual check of all creasing profiles and creasing anvils. Set pressure settings to 0 before checking. (Best practice). Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.11) After cleaning of all shafts move all slotting heads to the max out position and then max in position. (best practice): Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 7.12) After idle mode run check, open machine & check all shafts for excessive heat. If heat is found repeat the above idle test until heat disappears. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

7) Slotting Unit (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

8) Die Cut Unit

• Shaft & pull rollers

  

• 8.1) Clean all shafts and pull rollers. Use LPS lubrication spray. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Anvil covers

  

• 8.2) Check condition of all anvil covers. Rotate or skim based on the condition. SOP should be followed. Install – rotate – skim (Best practice). Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Grinding tool

  

• 8.3) Check condition of grinding tool. Remove any dust or debris and check cutter. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Die Cut Unit (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

9) Glue Section

• Glue gun unit

  

• 9.1) Clean glue guns and remove all dry glue. Remove all dried glue from the shafts at inlet/outlet side of the FG Section. Clean the waste glue tray. Remove & clean glue filter Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 9.2) Clean camera lens with a dry cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Glue Section (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

10) Folding Section

• Folding rails & tracks

  

• 10.1) Blow all waste and debris from inside the folding rails. Frequency: 1W Clean all sensors with a dry cloth. Frequency: 1W Remove all waste from folding rail tracks. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Entrance & exit shafts

  

• 10.2) Clean all shafts at the entrance and exit of the folding section, then lubricate. Use LPS lubrication spray. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• Folding belts

  

• 10.3) Check condition of ALL folding belts and report any defects found. if needed/possible change the belts. Clean all sensors with a dry cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 10.4) Visual check of inlet/outlet lagging. Replace if needed. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 10.5) Remove lateral folding bar guarding & clean in/around drive motor. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 10.6) Check condition of all blue transport wheels. If worn these should be replaced. Frequency: 3M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Folding Section (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

11) Counter Ejector

• Counter ejector

  

• 11.1) Remove all dust, debris & waste from the counter/ejector. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 11.2) Check condition of belts & conveyors. Report any defects. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 11.3) Check all front stop cushions and replace if necessary. Frequency: 1M

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 11.4) Check condition of all transport wheels. Replace if needed. Try to change as a full set. (Best practice) Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 11.5) Clean all sensors with a dry clean cloth. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Counter Ejector (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

12) Stacker/Palletiser

• 12.1) Remove all dust, debris & waste from the stacker/palletiser. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 12.2) Check condition of belts and rollers. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

• 12.3) Check slip sheet dispensers and tie grabber. Frequency: 1W

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Stacker/Palletiser (additional items)

• Additional item. For detail of item, see attached note.

  Select Condition OK Be Aware (see note) Needs Attention (see action) N/A

  • Condition OK
  • Be Aware (see note)
  • Needs Attention (see action)
  • N/A

• Detail remedial work completed.

Summary & General Overview

• Summary