Mechanical & Electrical Inspection

• Document No.

• Audit Title

• Client / Site

• Description of plant

• Make and Model of Plant

• Asset ID (If applicable)

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

1.0 Plant Hardware Condition

• 1.1 Are all moving parts (belts, pulleys, sprockets, chains and shafts that could expose workers to machinery entanglement, adequately guarded?

  Yes

  No

  N/A

• 1.2 Are all catwalks in good condition on the main conveyors?

  Yes

  No

  N/A

• 1.3 Are all silos caps in place and locked?

  Yes

  No

  N/A

• 1.4 Are all overhead bins properly lined and in good shape?

  Yes

  No

  N/A

• 1.5 Are overhead Agg gates operating correctly and in good shape?

  Yes

  No

  N/A

• 1.6 Are steps and hand rails on plant adequate and situated to allow safe access and egress?

  Yes

  No

  N/A

• 1.7 Are hydraulic hoses and fittings in good condition with no leaks?

  Yes

  No

  N/A

• 1.8 Are PTO master shields, shaft and PIC guards in place and good order and condition?

  Yes

  No

  N/A

• 1.9 Are there any air leaks that can be heard and are need of repairs?

  Yes

  No

  N/A

• 1.10 Are all instruments and gauges functional and in good working order?

  Yes

  No

  N/A

• 1.11 Are all E-STOPS working properly?

  Yes

  No

  N/A

• 1.12 Are all lock-out and limit switches in good working order and fitted where necessary?

  Yes

  No

  N/A

• 1.13 Are all silo dust collectors working properly?

  Yes

  No

  N/A

• 1.14 Is pant and equipment fitted with tag-out systems and physical lock-out mechanisms; that prevent the accidental energising or starting of plant and machinery when maintenance or repairs is being performed?

  Yes

  No

  N/A

• 1.15 Are all main dust collectors working properly?

  Yes

  No

  N/A

• 1.16 Are all Reclaimer stations functioning as they should., pump, switches pipes?

  Yes

  No

  N/A

• 1.17 Are all silo screws working as they should?

  Yes

  No

  N/A

• 1.18 Does any silos need painting?

  Yes

  No

  N/A

• 1.19 Are all silos clearly marked with their content?

  Yes

  No

  N/A

• 1.20 Are all slump stands functioning as they should and in safe condition?

  Yes

  No

  N/A

• 1.21 Are all scales functioning as they should?

  Yes

  No

  N/A

• 1.22 Are all water systems working as they should?

  Yes

  No

  N/A

• 1.23 Are all air systems working as they should?

  Yes

  No

  N/A

• Are there any additional finds not reported above?

3.0 Plant Electrical Systems

• 3.1 Is the adequate lighting at all slump stands?

  Yes

  No

  N/A

• 3.2 is there proper light in the loading area?

  Yes

  No

  N/A

• 3.3 Is there spare blubs for replacing burn out lighting?

  Yes

  No

  N/A

• 3.4 Is there any expose wire any where on the Plant site?

  Yes

  No

  N/A

• 3.5 Are there fire extinguisher in place near electrical systems?

  Yes

  No

  N/A

• 3.6 Does the Plant operator have FPL phone number support line onsite?

  Yes

  No

  N/A

• 3.7 Is fuel system on site properly working.. Veeder Root or Gas boy pump?

  Yes

  No

  N/A

• 3.8 Are all electrical breaker boxes labeled and secured?

  Yes

  No

  N/A

• 3.9 Are all exit signs working properly?

  Yes

  No

  N/A

• 3.10 is there proper lighting at the reclaimer area?

  Yes

  No

  N/A

• 3.11 Do signals work for loading complete .. Traffic light or horns?

  Yes

  No

  N/A

• 3.12 Is the main disconnect to the plant functioning ?

  Yes

  No

  N/A

• 3.13 is the main disconnect labeled?

  Yes

  No

  N/A

• 3.14 Are all energy hazards label?

  Yes

  No

  N/A

• Are there any additional finds not reported above?