Information

  • Document No.

  • Site

  • Conducted on

  • Prepared by

  • Location
    Auditor Contacts
  • Lead Auditor Name

  • Title

  • Phone Number

  • E-Mail

  • Additional Team Members Name

Identification of Plant/Equipment

  • Make / Model / Identification Markers on Plant/Equipment

  • SAP Machine Number

  • Plant/Equipment Intended Use

MESS Risk Assessment

  • Does the plant have a MESS Risk Assessment Document

  • Are hazards present on the plant which may cause harm?

  • Description of Hazard

  • Mechanical Hazards

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe Existing Control Measures

  • Electrical Hazards

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Thermal Hazards

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Noise Hazards

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Slip_Trip_Fall Hazards

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Radiation

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Material_Substances

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Ergonomics

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

  • Environment

Type of Task

  • Normal Operation

  • Load/Unload

  • Clear Jam

  • Inspect

  • Products/Materials Adjustment

  • Set up/changeover

  • Cleaning and Sanitation

  • Mechanical Adjustments/maintenance

  • Electrical Control/maintenance

  • Pneumatic Adjustments/maintenance

  • Hydraulic Adjustments/maintenance

Description of Task

  • undefined

Hazard Impacts

  • Operations

  • Maintenance

  • Setup & Clean

Task Shift Hours

  • Hours_8

  • Hours_12

  • Hours_24

Number of times task is performed per shift

  • undefined

Minutes exposed to hazard per task

  • undefined

Total minutes exposed to hazards per shift

  • undefined

Frequency of Exposure

  • Annually

  • Monthly

  • Weekly

  • Hourly - Duration of task < = to 24 mins

  • Hourly - Duration of task is > 24mins

  • Constantly or Greater than once each 15 minutes

Degree of Possible Harm (DPH)

  • Scratch/Bruise

  • Laceration/Mild-ill effect

  • Break Bone minor bone or minor illness/Muscle skeletal/Temporary

  • Break Major Bone or Major Illness/Injury (Permanent)

  • Loss of one limb, eye, hearing loss or permeant type injury

  • Loss of Two Limbs, eyes (permanent)

  • Fatality

No. Persons Exposed (NP)

  • 1-2

  • 3-7

  • 8-15

  • 16-50

  • 50+

Likelihood of Occurence (LO)

  • Almost Impossible - possible only under extreme circumstances

  • Highly unlikely - though conceivable

  • Possible but unusual

  • Even Chance - could happen

  • Probable

  • Describe existing control measures

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