Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Previous Inspection
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Has previous inspection report been reviewed?
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Have all issues raised at last inspection been addressed?
Plant & Machinery
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Are all accessible nips points suitably guarded?
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Are fixed guards permanently in position, preventing access to dangerous parts from all directions and properly secured?
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Are stop/start and emergency controls easily accessible, in working order and clearly identified?
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Are pre-start guarding inspection carried out?
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Is key exchange system being used efficiently when personnel enter interlocked areas?
Housekeeping
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Are walkways clear of obstructions and clearly marked?
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Are floors within the factory area in a good condition and free from potholes and other trip hazards?
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Is floor area around waste skips/ trailers/ bins, etc. being managed effectively?
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Are tools and equipment being stored in a safe manner?
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Is site free from accumulated waste, disused equipment and plant?
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Are wooden pallets kept clear of the buildings?
Material Handling (Fork Trucks)
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Are daily pre-driving inspection checks carried out and recorded by drivers?
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Are unattended vehicles left in a safe, secure state?
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Fork truck operators were observed to be driving carefully, forks in correct position, seat belts worn, etc?
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Are the reporting of faults taking place promptly, and vehicles are not used if in an unsafe condition?
Portable/Hand Tools
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Are the correct tools being used and in the correct manner?
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Are portable tools (I.E. Electric drills)regularly inspected, serviced and PAT tested?
Environmental/COSHH
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Are potentially harmful substances clearly marked and stored as instructed?
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Are LEVs and extractors wherever fitted working efficiently and used effectively?
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Are external bunds clear of rain water?
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Are controls put in place to prevent substances polluting streams, ground water, etc. effective?
Electrical Equipment/Installations
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Are panels clearly identifiable and IP2X compliant equipment labeled accordingly?
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Are none IP2X panels identifiable and secure to prevent entry by unauthorised personnel?
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Are extension leads and welding leads in good order?
Gas cylinders
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Are gas cylinders kept in secure and suitably isolated storage cages(including empties)?
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Are there any unsupported gas bottles in storage or work areas or anywhere they may be knocked over?
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Are oxygen bottles stored securely away from acetylene and LPG bottles?
Ladders
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Are ladders routinely checked, in good condition and repair (E.G. no missing, loose or defective rungs, defective side members, and not painted?
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Are ladders being stored securely?
Personal Protective Equipment
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Is signage identifying PPE requirements adequately and suitably posted?
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Are dust masks used when required?
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Is hearing protection in use in high noise areas?
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Is PPE adequately stored?
Lifting Equipment
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Is the Safe Working Load clearly marked on all lifting equipment?
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Is lifting adequately tagged with the current coloured cable tie?
Structure/Fixtures/Fittings
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Is the lighting in all areas satisfactory?
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Does asbestos containing material appear to be in good condition with no damage?
Fire
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Are all means of escape, including stairs, gangways, fire doors identified and free from obstruction?
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Are fire procedures displayed for staff and visitors in all areas?
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Is fire alarm tested on a regular basis?
General
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Are up to date health, safety & environmental policies displayed on notice boards?
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Is an up to date employer liability insurance certificate displayed?
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Are first Aider lists displayed in all area?
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Are first aider's kits readily available, well stocked and in date?
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Are product stacks safe and stable?
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Is racking in a good condition, loaded safely and with load notices displayed?
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Are there any pot holes requiring attention?
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Is perimeter fencing in good condition with no easy access for trespassers?