Title Page
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Document No.F82-26-01
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Walk through audit
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Conducted on
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Champion Supervisor
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Shifts audited
- 1st
- 2nd
- 3rd
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Scoring Criteria
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Grade Scale
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Prepared by
Sort
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Every Item in area needed for regular work (no unnecessary)<br>
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No Junk in drawers
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Non value added process steps removed?
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Evidence of regular sorting exists
Systemize/Standardize
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Tools and gage locations marked; place for everything, everything in its place if not in use
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No misc items along walls, top of equipment
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Work stations and machine areas free of personal items
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Cleaning supplies and equipment in place and properly marked <br>
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Air hoses in properly marked place and free of any leaks
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Aisles clearly marked and clear of obstruction<br>
Sanitize
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Machines are free of any leaks
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Area free of chips and other contaminants outside machining area
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Work instructions in proper location and easily accessible
Safety
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PPE available and used when required
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All spray bottles properly labeled
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Fire extinguishers present in designated locations not blocked
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Safety devices not bypassed
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Floors clean and no coolant slip areas
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No accidents for a month
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Lockout tag out equipment in work condition/ evidence of use workers trained
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Electrical cords in proper place,in good condition,not a trip hazard
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Area properly lighted
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Equipment wiring properly enclosed
5S Sustain
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Compare prior audit of this area
Stray Parts
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Proper identification / tagging / segregation of suspect from good. Raw/WIP/PTR/Special runs. Also review Quarantine area (MRB) for this product.
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Disposition of non conforming product per p83 control of NCP
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Suspect and scrap material properly recorded
Process Flow /control
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Current Process Flow Matches control plan
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Review reaction plan when process or product is out of spec
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Continual Improvements made in last year
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Coolant logs properly completed
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No outdated copies of controlled documents-sample 3 to compare to DC database. Note doc # and rev #
Training
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Sample employees for proper training in area where they're working -Job training sheet started/up to date.
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10 commandments of shop floor quality - Ask employee to describe them.
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Open quality alerts known by employees, no closed alerts in cell.
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Employee knows where instructions are located.
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Employees know quality policy?
Inspections
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Gages are used within calibration due dates-sample 3, record gage #and due date to compare to GAGETrak.
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Employee demonstrates proper use of gages
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LPA completed
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Records of inspection are available and in proper format
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LPA filled out without pencil whipping
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No sign offs by yellow status employees in training.
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Scrap areas not overflowing
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First Article & Containment forms filled out correctly- review completed records in QC Lab.
Process Sustain
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Compare pior audit of this area, prior score.
